Saab 95-96 Service Manual

This Service Manual has been compiled for the use of service shops as an aid to service and repair work which, we hope, will enable all concerned to do a thorough and successful job. The recommendations and directions contained in this Manual are based on experience gained up to date. As fresh experience becomes available, the relevant information will be passed on to Saab general agents and authorized service shops in the form of “Service Informations” (SI). Service Informations should be filed in a special binder.

Altered and new pages for the loose leaf edition of the Service Manual will also be sent to General Agents, authorized service shops, and others on our mailing list. Note! At reprints of the manual only altered pages become new dates. This means that different dates occur in the manual, but all pages are up-to-date.

Like the Spare Parts Catalogue, the Service Manual is arranged in sections according to the same system as used in the Repair Catalogue issued by the Swedish Automobile Servicing and Retailing Employers’ Association.

Each section begins with a brief design description followed by detailed descriptions of the service work relevant to that section.

Technical data such as dimensions, tolerances, tightening torques, etc. are listed in Group 0.


  • General
  • Specifications
  • Trouble Shooting
  • General hints
  • Special tools
  • Various tools
  • Service inspections
  • Lubrication
  • Washing and polishing
  • Underbody- and rustpreventing treatment
  • Description
  • Removal and installation of engine body
  • Engine body
  • Removal and installation
  • Cylinder head
  • Valve mechanism
  • Transmission
  • Crank mechanism
  • Oil pan
  • Lubricating system
  • Oil pump
  • Oil filter
  • Fuel system
  • Carburetor. Deceleration valve, USA cars
  • Air cleaner USA cars
  • Fuel pump
  • Fuel tank with fittings and fuel lines
  • Inlet and exhaust system
  • Induction manifold
  • Exhaust system
  • Cooling system
  • Radiator with connections
  • Water pump, fan and thermostat
  • Sundries
  • Description
  • Battery
  • Generator
  • Charging regulator
  • Starter
  • Ignition system
  • Ignition coil
  • Distributor
  • Spark plugs
  • Suppression of interference
  • Lighting
  • Electric equipment
  • Other
  • Direction indicators
  • Horns
  • Windshield wipers, headlight wipers and -washers
  • Electrical controls and switches
  • Wiring and fuses
  • Description
  • Clutch
  • Clutch operation
  • Gear box
  • Removal and installation
  • Gear box
  • Disassembly and Reassembly
  • Differential and pinion – ring gear
  • Universal joints and shafts GROUPS BRAKES
  • Description
  • Brake shoes with drums, discs and linings
  • Brake shoes
  • Replacement of brake linings
  • Brake drums
  • Brake discs
  • Friction pads
  • Hydraulic footbrake system
  • Overhaul, brake fluid
  • Master cylinder
  • Brake lines
  • Wheel cylinders
  • Brake operation
  • Handbrake system
  • Handbrake operation
  • Description
  • Wheel alignment
  • Front assembly
  • Steering knuckle housing and ball joints
  • Control arms

Language: English
Format: PDF
Pages: 648

Saab 95-96 Service Manual