Mitsubishi F4A41 F4A42 F4A51 Transmission Repair Manual – ATSG

ATSG Mitsubishi F4A41, F4A42, F4A51 Transmission Repair Manual. This is a four speed, Front Wheel Drive transaxle, with fully electronic controls for the upshifts and downshifts, with 4th gear being overdrive. The individual gear ratios are achieved through two planetary gear sets connected one behind the other. The components of the planetary gear sets are driven or held by means of five multiple plate clutch packs, and some of the later models are equipped with a low sprag. To minimize fuel consumption, the torque converter clutch is applied by the TCM/PCM, depending on throttle position and vehicle speed. This unit operates very much like the Chrysler 41TE transaxle. These units are currently found in several Mitsubishi models as shown in Figure 1, Dodge Stratus, some Hyundai models and some Kia models.

CONTENTS

  • IDENTIFICATION CODE STAMPING LOCATION
  • GEAR RATIO IDENTIFICATION
  • INTERNAL COMPONENT AND SOLENOID APPLICATION CHART
  • FLUID REQUIREMENTS
  • CASE CONNECTOR TERMINAL I.D. AND RESISTANCE CHART (Mitsubishi and Stratus)
  • WIRE SCHEMATIC (Mitsubishi and Stratus)
  • PCM TERMINAL AND PARK/NEUTRAL TERMINAL IDENTIFICATION (Mitsubishi and Stratus)
  • INPUT AND OUTPUT SPEED SENSOR INFORMATION (Mitsubishi and Stratus)
  • CASE CONNECTOR TERMINAL I.D. AND RESISTANCE CHART (Hyundai)
  • WIRE SCHEMATIC (Hyundai)
  • PCM TERMINAL AND PARK/NEUTRAL TERMINAL IDENTIFICATION (Hyundai)
  • INPUT AND OUTPUT SPEED SENSOR INFORMATION (Hyundai)
  • FUSE BLOCK AND PCM LOCATIONS (Mitsubishi and Stratus)
  • FUSE BLOCK AND PCM LOCATION (Hyundai)
  • DIAGNOSTIC TROUBLE CODE DESCRIPTION (Stratus)
  • DIAGNOSTIC TROUBLE CODE DESCRIPTION (Hyundai)
  • DIAGNOSTIC TROUBLE CODE DESCRIPTION (Kia)
  • DIAGNOSTIC TROUBLE CODE DESCRIPTON (Mitsubishi)
  • TRANSAXLE DISASSEMBLY
  • COMPONENT REBUILD SECTION
    • TRANSFER DRIVE GEAR ASSEMBLY
    • TRANSFER DRIVEN GEAR AND PINION SHAFT ASSEMBLY
    • TRANSAXLE CASE ASSEMBLY
    • REAR COVER ASSEMBLY
    • REVERSE/OVERDRIVE CLUTCH HOUSING ASSEMBLY
    • PLANETARY GEAR TRAIN AND LOW SPRAG ASSEMBLY
    • SUN GEAR DRUM ASSEMBLY
    • 2ND CLUTCH PISTON AND RETAINER ASSEMBLY
    • UNDERDRIVE CLUTCH HOUSING ASSEMBLY
    • DIFFERENTIAL ASSEMBLY
    • OIL PUMP ASSEMBLY
    • VALVE BODY ASSEMBLY
    • CHECK BALL LOCATIONS (Back Side)
    • CHECK BALL LOCATIONS (Front Side)
  • FINAL ASSEMBLY, SET PINION SHAFT PRE-LOAD
  • FINAL ASSEMBLY, SET REAR END CLEARANCE
  • FINAL ASSEMBLY, SET DIFFERENTIAL PRE-LOAD
  • FINAL ASSEMBLY, SET FRONT END CLEARANCE
  • VALVE BODY BOLT CHART
  • TRANSAXLE BOLT CHART
  • SPECIAL TOOL REQUIREMENTS
  • TORQUE SPECIFICATIONS
  • ACCUMULATOR SPRING IDENTIFICATION AND PART NUMBERS
  • PRESSURE TAP LOCATIONS AND IDENTIFICATION
  • LINE PRESSURE SPECIFICATIONS
  • CLUTCH PACK AIR CHECKS

Language: English
Format: PDF
Pages: 120

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