Mitsubishi 4G9 (4G92, 4G93, 4G94) Series Engine Repair Manual

4G92 SOHC and 4G92 DOHC MIVEC engine also are used on Mitsubishi Colt sixth generation (1992-2000), a supermini car built by Mitsubishi. This document mostly gives information on general maintenance on overhaul of Mitsubishi engine type above, inspecting and adjusting also given, with pictures and words work together explains things quickly.

This Workshop Manual contains procedures for removal, disassembly, inspection,  adjustment, reassembly and installation, etc. for service mechanics.

All information, illustrations and product descriptions contained in this manual are current as at the time of publication. We, however, reserve the right to make changes at any time without  prior notice or obligation.

CONTENTS

  • GENERAL INFORMATION
  • 1. SPECIFICATIONS
    • SERVICE SPECIFICATIONS
    • REWORK DIMENSIONS
    • TORQUE SPECIFICATIONS
    • NEW TIGHTENING METHOD–BY USE OF BOLTS TO BE TIGHTENED IN PLASTIC AREA
    • SEALANT
    • FORM-IN-PLACE GASKET
  • 2. SPECIAL TOOLS
  • 3. ALTERNATOR AND IGNITION SYSTEM
  • 4. TIMING BELT
  • 5. FUEL AND EMISSION CONTROL SYSTEM
    • 5a. THROTTLE BODY AND EGR SYSTEM (GDI)
  • 6. INTAKE AND EXHAUST MANIFOLD
    • 6a. INTAKE MANIFOLD (GDI)
    • 6b.EXHAUST MANIFOLD (GDI)
    • 6c. INJECTOR AND FUEL PUMP ASSEMBLY (GDI)
    • 6d.INTAKE AND EXHAUST MANIFOLD <4G94–GDI for PAJERO io>
  • 7.WATER PUMP AND WATER HOSE
  • 8. ROCKER ARMS AND CAMSHAFTS
    • 8a.ROCKER COVER AND CAMSHAFTS (MIVEC)
    • 8b.ROCKER ARMS AND ROCKER SHAFT CAPS (MIVEC)
  • 9. CYLINDER HEAD AND VALVES
  • 10. FRONT CASE AND OIL PUMP
  • 11. PISTON AND CONNECTING ROD
  • 12.CRANKSHAFT, CYLINDER BLOCK, FLYWHEEL AND DRIVE PLATE 

Pub. No.: PWEE9502-I
Language: English
Format: PDF
Pages: 173

Mitsubishi 4G9 (4G92, 4G93, 4G94) Series Engine Repair Manual PWEE9502-I PDF free online

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