MERCEDES JAGUAR DAIMLER CHRYSLER 722.6 – ATSG (Automatic Transmission Service Group)

The Mercedes 722.6 transmission made its first debut here in the United States in 1996. It is used behind 4, 6, 8 and 12 cylinder gasoline engines, as well as their diesel engines. It is their first completely computer controlled transmission and their first to have a transmission with a converter clutch. This electronically controlled 5 speed automatic transmission consists of 3 compound planetary gear sets, 3 multiple disc driving clutches, 3 multiple disc brake clutches and 2 free-wheel clutches, with 5th gear being overdrive. The Electronic Transmission Controller (ETC) controls transmission operation matching engine performance during the shift phase. The driver can choose between 2 driving programs, “S” for standard driving programs and “W” for winter driving programs. Winter option provides a second gear start and a higher gear ratio for a reverse movement. Standard mode provides a first gear take off and a lower reverse gear ratio.

Applications

• 1996–1999 Mercedes-Benz W140
• 2000-2005 Mercedes-Benz W220
• 2006–2013 Mercedes-Benz W221 (V12 Models only)
• 1997-2002 Mercedes-Benz W210
• 2003-2009 Mercedes-Benz W211
• 1997-2000 Mercedes-Benz W202
• 2000-2004 Mercedes-Benz W203
• 2007-2009 Mercedes-Benz W204
• 1998-2005 Mercedes-Benz W163
• 1998-2005 Mercedes-Benz R170
• 1996-2002 Mercedes-Benz R129
• 2001–2011 Mercedes-Benz R230 (V12 Model, others up to 2005)
• 1998-2002 Mercedes-Benz W208
• 2003-2005 Mercedes-Benz W209
• 2000-2006 Mercedes-Benz C215 (V12 Models only)
• 2007–2014 Mercedes-Benz C216 (V12 Models only)
• 1996–2013 Mercedes-Benz W463
• 2005-2009 Mercedes-Benz SLR
• 2002-2012 Jeep Grand Cherokee (02-04 WG Diesel, 05-10 WK V6)
• 2006-2010 Jeep Commander XK (3.7 gas) XH (3.0 diesel – export)
• 2011-2012 Dodge Durango (V6 Models only)
• 2005-2014 Chrysler 300 (AWD, 300C, SRT8 only)
• 2005-2008 Dodge Magnum (AWD, RT, SRT8 only)
• 2009-2014 Dodge Challenger
• 2006-2014 Dodge Charger (AWD, RT, SRT8 only) (2006-2007 3.5L V6 HO)
• 2007-2011 Dodge Nitro (4.0L Models only)
• 2012-Present Jeep Wrangler
• 2002–2013 Maybach 57 and 62
• 1998-2003 Jaguar X308 (Supercharged models only)
• 1998-2002 Jaguar XK (X100) (Supercharged models only)
• 2004–Present Ssangyong Rexton
• 2006–Present Ssangyong Kyron
• 2005–Present Ssangyong Rodius
• 2014-Present Ssangyong Actyon sports
• 1998–2014 Ssangyong Chairman H
• 1998-2005 Porsche 911 (996 series)
• 2004-2008 Chrysler Crossfire, all models
• 2004-2010 Chrysler 300 C CRD (with OM 642 V6 Diesel engine)
• 2001-2006 Freightliner Sprinter Vans (USA)
• 2003-2006 Dodge Sprinter Vans ( N. America)

CONTENTS

• TRANSMISSION IDENTIFICATION
• GENERAL DESCRIPTION
• INTERNAL COMPONENT IDENTIFICATION AND LOCATIONS
• SOLENOID APPLICATION CHART
• FLUID REQUIREMENTS AND CHECKING PROCEDURE
• OIL LEVEL CONTROL
• SOLENOID LOCATIONS AND IDENTIFICATION
• SOLENOID OPERATION
• ELECTRICAL CONDUCTOR PLATE
• CASE CONNECTOR TERMINAL IDENTIFICATION
• PARK/NEUTRAL CONTACT AND FLUID TEMP SENSOR
• N2 AND N3 INPUT SPEED SENSORS
• TRANSMISSION CONTROL MODULE AND LOCATIONS
• TCM CONNECTORS AND TERMINAL IDENTIFICATION
• SOLENOID RESISTANCE CHART
• SHIFT LEVER ASSEMBLY
• TRANSMISSION RANGE RECOGNITION SWITCH
• WIRING SCHEMATICS
• DIAGNOSTIC TROUBLE CODE DESCRIPTION
• TORQUE CONVERTER OPERATION
• CHECKBALL AND SMALL PARTS LOCATIONS
• HYDRAULIC PASSAGE IDENTIFICATION
• F-1 AND F-2 FREEWHEEL DIRECTIONS
• TRANSMISSION DISASSEMBLY
• COMPONENT REBUILD
  • TRANSMISSION CASE ASSEMBLY
  • CONVERTER HOUSING, OIL PUMP AND B-1 CLUTCH ASSEMBLY
  • K-1 CLUTCH HOUSING ASSEMBLY (INCLUDES F-1 SPRAG)
  • K-2 CLUTCH HOUSING ASSEMBLY
  • GEARTRAIN IDENTIFICATION AND POSSIBLE TOOTH COUNTS
  • CENTER AND REAR PLANETARY GEARTRAIN ASSEMBLY (INCLUDES F-2)
  • K-3 CLUTCH HOUSING ASSEMBLY
  • B-2 CLUTCH HOUSING ASSEMBLY
  • VALVE BODY ASSEMBLY
• TRANSMISSION FINAL ASSEMBLY
• TORQUE SPECIFICATIONS

Language: English
Format: PDF
Pages: 120

MERCEDES JAGUAR DAIMLER/CHRYSLER 722.6 – ATSG (Automatic Transmission Service Group) PDF free online