MERCEDES 722.5 – ATSG (Automatic Transmission Service Group)

Mercedes introduced the five speed automatic overdrive transmission in the 1989 model year. At a quick glance it looks the same as the four speed 722.3 and 722.4 models. The extension housing is the quickest way to identify the five speed unit, as this is where the overdrive section was added. The 4-5 and the 5-4 shifts are controlled by a computer module. This manual covers the testing, disassembly, inspection and reassembly of the Mercedes 722.5 unit.

Applications:

• 1996–1999: Mercedes-Benz W140
• 2000–2005: Mercedes-Benz W220
• 2006–2013: Mercedes-Benz W221 (V12)
• 1997–2002: Mercedes-Benz W210
• 2003–2009: Mercedes-Benz W211
• 1997–2000: Mercedes-Benz W202
• 2000–2004: Mercedes-Benz W203
• 1998–2005: Mercedes-Benz W163
• 1998–2005: Mercedes-Benz R170
• 1996–2002: Mercedes-Benz R129
• 2001–2011: Mercedes-Benz R230 (V12)
• 1998–2002: Mercedes-Benz W208
• 2003–2005: Mercedes-Benz W209
• 2000–2006: Mercedes-Benz C215 (V12)
• 2007–2014: Mercedes-Benz C216 (V12)
• 1996–2013: Mercedes-Benz W463
• 2005–2009: Mercedes-Benz SLR McLaren
• 2002–2012: Jeep Grand Cherokee (2002–2004 WG Diesel, 2005–2010 WK V6)
• 2006–2010: Jeep Commander XK (3.7) XH (3.0 Diesel)
• 2011–2012: Dodge Durango (V6)
• 2005–2014: Chrysler 300 (AWD, 300C, SRT8)
• 2005–2008: Dodge Magnum (AWD, RT, SRT8)
• 2009–2014: Dodge Challenger
• 2006–2014: Dodge Charger (AWD, RT, SRT8) (2006 3.5L V6 HO)
• 2007–2011: Dodge Nitro ( 4.0L)
• 2012–present: Jeep Wrangler[10]
• 2002–2013: Maybach 57 / 62
• 1998–2003: Jaguar X308
• 1998–2002: Jaguar XK (X100)
• 2004–present: SsangYong Rexton
• 2006–present: SsangYong Kyron
• 2005–present: SsangYong Rodius
• 2014–present: SsangYong Actyon sports
• 1998–2014: SsangYong Chairman H
• 1998–2005: Porsche 911 (996 series)
• 2004–2008: Chrysler Crossfire, all models
• 2004–2010: Chrysler 300 C CRD (engine OM642 V6)
• 2001–2006: Freightliner Sprinter Vans (USA)
• 2003–2006: Dodge Sprinter Vans

CONTENTS

• General Information
• Downshift Lock-Out
• Adjustment
• Road Test
• Valve Body removal and teardown
• Governor and Rear pump removal and checks
• Transmission Removal
• Transmission Teardown
• Component Assemblies
• Transmission Systems General
• Delayed shifting
• Clutch Band Application
• Test Data Guide

Language: English
Format: PDF
Pages: 104

MERCEDES 722.5 – ATSG (Automatic Transmission Service Group) PDF free online