Mazda Z5-DOHC Engine Workshop Manual
This manual explains the disassembly, inspection, repair, and reassembly procedures for the above-indicated engine. In order to do these procedures safely, quickly, and correctly, you must first read this manual and any other relevant service materials carefully.
The information in this manual is current up to June, 1994. Any changes that occur after that time will not be reflected in this particular manual. Therefore, the contents of this manual may not exactly match the mechanism that you are currently servicing.
Servicing a vehicle can be dangerous. If you have not received service-related training, the risks of injury and property damage increase. The recommended servicing procedures for the vehicle in this workshop manual were developed with Mazda-trained technicians in mind. This manual may be useful to non-Mazda trained technicians, but a technician with our service-related training and experience will be at less risk when performing servicing operations. However, all users of this manual are expected to know general safety procedures.
This manual contains “Warnings” and “Cautions” applicable to risks not normally encountered in a general technician’s experience. They should be followed to reduce the risk of injury and the risk that improper service or repair may damage the vehicle or render it unsafe. It is also important to understand that the “Warnings” and “Cautions” are not exhaustive. It is impossible to warn of all the hazardous consequences that might result from failure to follow the procedures.
The procedures recommended and described in this manual are effective methods of performing service and repair. Some require tools specifically designed for a specific purpose. Nonre-commended procedures and tools should include consideration for safety of the technician and continued safe operation of the vehicle.
Parts should be replaced with genuine Mazda replacement parts, not parts of lesser quality. Use of a nonrecommended replacement part should include consideration for safety of the technician and continued safe operation of the vehicle.
- General Information
- SAFETY INFORMATION
- HOW TO USE THIS MANUAL
- FUNDAMENTAL PROCEDURES
- SAE STANDARDS
- Engine Overhaul
- ENGINE STAND MOUNTING/DISMOUNTING
- DISASSEMBLY / ASSEMBLY
- INSPECTION / REPAIR
- Lubrication System
- OIL PUMP
Form No.: 1424-10-94G
Part No.: 9999-95-EWZ5-95