Mazda Bongo Workshop Manual

The Mazda Bongo is a versatile and reliable van that has gained popularity for its functionality and durability. This comprehensive workshop manual is designed to empower owners and technicians with the knowledge and guidance needed to maintain and repair their Mazda Bongo vehicles.

Key Features and Benefits:

  • Step-by-step instructions for servicing and repairing various systems, including the engine, transmission, suspension, brakes, and electrical system.
  • Detailed diagrams, illustrations, and schematics that visually depict the various components and systems, aiding in troubleshooting and part identification.
  • Important specifications and measurements, such as torque values, fluid capacities, and tire pressures, to ensure accurate and efficient repairs.
  • Tailored specifically for the Mazda Bongo, catering to its unique characteristics and requirements.
  • Empowers users to perform repairs themselves, saving time and money while gaining a deeper understanding of their vehicle.

Technical Specifications and Details:

  • Engine:
    • 2.0L inline-4 SOHC engine
    • Horsepower: 100 hp @ 5000 RPM
    • Torque: 125 lb-ft @ 3000 RPM
  • Transmission:
    • 5-speed manual transmission
    • Optional 4-speed automatic transmission
  • Drivetrain:
    • Rear-wheel drive
  • Suspension:
    • Front: Independent double wishbone suspension with coil springs and stabilizer bar
    • Rear: Semi-floating live axle with leaf springs
  • Brakes:
    • Front: Ventilated disc brakes
    • Rear: Drum brakes
  • Wheels and Tires:
    • Standard: 14-inch steel wheels with 185/70R14 tires
    • Optional: 15-inch alloy wheels with 195/65R15 tires

Maintenance and Repair Information:

  • Oil Change:
    • Recommended oil: 5W-30 synthetic oil
    • Oil capacity: 4.5 quarts with filter
    • Oil change interval: 5000 miles or 6 months
  • Spark Plugs:
    • Recommended spark plugs: NGK BPR5ES
    • Gap: 0.044 inches
    • Replacement interval: 30,000 miles
  • Timing Belt:
    • Replacement interval: 60,000 miles
  • Coolant:
    • Recommended coolant: 50/50 mixture of antifreeze and water
    • Coolant capacity: 1.8 gallons
    • Replacement interval: 2 years or 30,000 miles

Common Problems and Solutions:

  • Engine Overheating:
    • Symptoms: High coolant temperature gauge reading, steam or coolant leaking from the engine bay.
    • Solution: Check the coolant level, inspect for leaks, and ensure the cooling system is functioning properly.
  • Transmission Problems:
    • Symptoms: Difficulty shifting gears, grinding noises, or slipping gears.
    • Solution: Check the transmission fluid level and condition, and have the transmission inspected by a qualified technician.
  • Brake Problems:
    • Symptoms: Spongy brake pedal, grinding or squealing noises, or poor braking performance.
    • Solution: Inspect the brake pads and rotors for wear, and have the brake system inspected and repaired as needed.

This comprehensive Mazda Bongo Workshop Manual provides owners and technicians with the knowledge and resources they need to maintain and repair their vehicles. The detailed technical specifications, maintenance schedules, and common problems and solutions make this manual an invaluable resource for anyone who wants to keep their Mazda Bongo in top condition.

Language: English
Format: PDF
Pages: 159

Mazda Bongo Workshop Manual