Mazda 6 & Mazda MPV JF506E Transmission Repair Manual – ATSG (Automatic Transmission Service Group)
This manual contains the procedures necessary to diagnose, overhaul and/or repair the Mazda JF506E transaxle, and is intended for automotive technicians that are familiar with the operation of automatic transmissions.
The JATCO 5 speed automatic transmission is known as the JF506E in the Jaguar X Type and Land Rover’s Freelander. In the Mazda 6 and MPV it is known as the JA5A-EL and with VW’s Golf. GTI and Jetta it is the 09A. Overseas it is known as the 5F1J or the Durasliift -5-Tronic transmission used hi the Mondeo vehicle starting hi 2002.5 model year. It is based on an earlier AG5 transmission used in the 2000 Galaxy which is a fully automatic and electronically controlled front wheel drive transmission. The JF5 transmission ratios are achieved with 3 planetary gear sets that are held and/or driven by 4 multi-plate drive clutches, 2 multi-plate brake or holding clutches, 1 band and 2 one-way holding devices. The internal components locations and names are identified in Figure 1.
CONTENTS
- INTERNALCOMPONENT LOCATIONS
- COMPONENT APPLICATION,SHIFT SOLENOID, AND GEAR RATIO CHARTS
- GENERAL DESCRIPTION
- SHIFT QUADRANTS
- FLUID REQUIREMENTS
- ELECTRONIC COMPONENTS
- TRANSAXLE TERMINAL IDENTIFICATION AND RESISTANCE CHARTS
- SPEED SENSOR INFORMATION
- SOLENOID IDENTIFICATION AND LOCATIONS
- TRANSAXLE TO TCM WIRE SCHEMATIC (MAZDA “6”)
- TRANSAXLE TO TCM WIRE SCHEMATIC (MAZDA “MPV”)
- DIAGNOSTIC TROUBLE CODES (MAZDA ”6”)
- DIAGNOSTIC TROUBLE CODES (MAZDA “MPV”)
- PLANETARY, DIFFERENTIAL, TRANSFER GEAR RATIO CHART
- CASE PASSAGE IDENTIFICATION
- LINE PRESSURE TEST AND SPECIFICATIONS
- SAFETY PRECAUTIONS
- TRANSAXLE DISASSEMBLY
- COMPONENT REBUILD
- TRANSAXLE CASE ASSEMBLY
- TURBINE SHAFT
- INTERNALWIRING HARNESS
- TORQUE CONVERTER HOUSING
- END COVER AND 2-4 CLUTCH PISTON DIFFERENCES
- END COVER ASSEMBLY
- REDUCTION CARRIER ASSEMBLY
- PLANETARYGEARTRAIN
- DIRECT CLUTCH HOUSING
- LOW AND REVERSE CLUTCH ASSEMBLY
- LOW CLUTCH HOUSING ASSEMBLY
- HIGH AND REVERSE CLUTCH HOUSING ASSEMBLY
- OIL PUMPASSEMBLY
- VALVE BODY ASSEMBLY
- CHECK BALL LOCATIONS
- FINALTRANSAXLE ASSEMBLY
- THRUST BEARING AND THRUST BEARING RACE IDENTIFICATION
- TORQUE SPECIFICATIONS
- REDUCTION SPRAG AND LOW ROLLERCLUTCH ROTATIONS
Language: English
Format: PDF
Pages: 128