Mazda 6 & Mazda MPV JF506E Transmission Repair Manual – ATSG (Automatic Transmission Service Group)

Mazda 6 & Mazda MPV JF506E Transmission Repair Manual – ATSG (Automatic Transmission Service Group) PDF free online

This manual contains the procedures necessary to diagnose, overhaul and/or repair the Mazda JF506E transaxle, and is intended for automotive technicians that are familiar with the operation of automatic transmissions.

The JATCO 5 speed automatic transmission is known as the JF506E in the Jaguar X Type and Land Rover’s Freelander. In the Mazda 6 and MPV it is known as the JA5A-EL and with VW’s Golf. GTI and Jetta it is the 09A. Overseas it is known as the 5F1J or the Durasliift -5-Tronic transmission used hi the Mondeo vehicle starting hi 2002.5 model year. It is based on an earlier AG5 transmission used in the 2000 Galaxy which is a fully automatic and electronically controlled front wheel drive transmission. The JF5 transmission ratios are achieved with 3 planetary gear sets that are held and/or driven by 4 multi-plate drive clutches, 2 multi-plate brake or holding clutches, 1 band and 2 one-way holding devices. The internal components locations and names are identified in Figure 1.

CONTENTS

  • INTERNALCOMPONENT LOCATIONS
  • COMPONENT APPLICATION,SHIFT SOLENOID, AND GEAR RATIO CHARTS
  • GENERAL DESCRIPTION
  • SHIFT QUADRANTS
  • FLUID REQUIREMENTS
  • ELECTRONIC COMPONENTS
  • TRANSAXLE TERMINAL IDENTIFICATION AND RESISTANCE CHARTS
  • SPEED SENSOR INFORMATION
  • SOLENOID IDENTIFICATION AND LOCATIONS
  • TRANSAXLE TO TCM WIRE SCHEMATIC (MAZDA “6”)
  • TRANSAXLE TO TCM WIRE SCHEMATIC (MAZDA “MPV”)
  • DIAGNOSTIC TROUBLE CODES (MAZDA ”6”)
  • DIAGNOSTIC TROUBLE CODES (MAZDA “MPV”)
  • PLANETARY, DIFFERENTIAL, TRANSFER GEAR RATIO CHART
  • CASE PASSAGE IDENTIFICATION
  • LINE PRESSURE TEST AND SPECIFICATIONS
  • SAFETY PRECAUTIONS
  • TRANSAXLE DISASSEMBLY
  • COMPONENT REBUILD
    • TRANSAXLE CASE ASSEMBLY
    • TURBINE SHAFT
    • INTERNALWIRING HARNESS
    • TORQUE CONVERTER HOUSING
    • END COVER AND 2-4 CLUTCH PISTON DIFFERENCES
    • END COVER ASSEMBLY
    • REDUCTION CARRIER ASSEMBLY
    • PLANETARYGEARTRAIN
    • DIRECT CLUTCH HOUSING
    • LOW AND REVERSE CLUTCH ASSEMBLY
    • LOW CLUTCH HOUSING ASSEMBLY
    • HIGH AND REVERSE CLUTCH HOUSING ASSEMBLY
    • OIL PUMPASSEMBLY
    • VALVE BODY ASSEMBLY
    • CHECK BALL LOCATIONS
  • FINALTRANSAXLE ASSEMBLY
  • THRUST BEARING AND THRUST BEARING RACE IDENTIFICATION
  • TORQUE SPECIFICATIONS
  • REDUCTION SPRAG AND LOW ROLLERCLUTCH ROTATIONS

Language: English
Format: PDF
Pages: 128

Mazda 6 & Mazda MPV JF506E Transmission Repair Manual – ATSG (Automatic Transmission Service Group) PDF free online

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