Mazda 6 Engine Workshop Manual MZR–CD (RF Turbo)

Mazda 6 Engine Workshop Manual MZR–CD (RF Turbo) PDF free online

This manual explains the disassembly, inspection, repair, and reassembly procedures for the above-indicated engine. In order to do these procedures safely, quickly, and correctly, you must first read this manual and any other relevant service materials carefully.

The information in this manual is current up to April, 2002. Any changes that occur after that time will not be reflected in this particular manual. Therefore, the contents of this manual may not exactly match the mechanism that you are currently servicing.

Servicing a vehicle can be dangerous. If you have not received service-related training, the risks of injury, property damage, and failure of servicing increase. The recommended servicing procedures for the vehicle in this workshop manual were developed with
Mazda-trained technicians in mind. This manual may be useful to non-Mazda trained technicians, but a technician with our service-related training and experience will be at less risk when performing service operations. However, all users of this manual are expected to at least know general safety procedures.

This manual contains “Warnings” and “Cautions” applicable to risks not normally encountered in a general technician’s experience. They should be followed to reduce the risk of injury and the risk that improper service or repair may damage the vehicle or render it unsafe.  It is also important to understand that the “Warnings” and “Cautions” are not exhaustive. It is impossible to warn of all the hazardous consequences that might result from failure to follow the procedures.

The procedures recommended and described in this manual are effective methods of performing service and repair. Some require tools  specifically designed for a specific purpose. Persons using procedures and tools which are not recommended by Mazda Motor Corporation must satisfy themselves thoroughly that neither personal safety nor safety of the vehicle will be jeopardized.

The contents of this manual, including drawings and specifications, are the latest available at the time of printing, and Mazda Motor Corporation reserves the right to change the vehicle designs and alter the contents of this manual without notice and without incurring obligation.

Parts should be replaced with genuine Mazda replacement parts or with parts which match the quality of genuine Mazda replacement parts. Persons using replacement parts of lesser quality than that of genuine Mazda replacement parts must satisfy themselves thoroughly
that neither personal safety nor safety of the vehicle will be jeopardized.

Mazda Motor Corporation is not responsible for any problems which may arise from the use of this manual. The cause of such problems includes but is not limited to insufficient service-related training, use of improper tools, use of replacement parts of lesser quality than that of genuine Mazda replacement parts, or not being aware of any revision of this manual.

CONTENTS

  • General Information
    • ABBREVIATIONS
    • NEW STANDARDS
    • CONNECTORS
    • ELECTRICAL PARTS
    • ELECTRICAL SYSTEM
    • VISE
    • TORQUE FORMULAS
    • HOSE CLAMPS
    • RUBBER PARTS AND TUBING
    • ADJUSTMENT
    • REASSEMBLY
    • CLEANING OF PARTS
    • ARRANGEMENT OF PARTS
    • DISASSEMBLY
    • INSPECTION DURING REMOVAL, DISASSEMBLY
    • SPECIAL SERVICE TOOLS
    • EQUIPMENT
    • PREPARATION OF TOOLS AND MEASURING FUNDAMENTAL PROCEDURES
    • UNITS
    • UNITS
    • ADVISORY MESSAGES
    • SYMBOLS
    • SERVICE PROCEDURE
    • RANGE OF TOPICS
    • HOW TO USE THIS MANUAL
  • Engine
    • ENGINE
    • ENGINE OVERHAUL SERVICE WARNING
    • MOUNTING
    • ENGINE DISMOUNTING
    • TIMING BELT DISASSEMBLY
    • CYLINDER HEAD (I) DISASSEMBLY
    • CYLINDER HEAD (II) DISASSEMBLY
    • CYLINDER BLOCK (I) DISASSEMBLY
    • CYLINDER BLOCK (II) DISASSEMBLY
    • CYLINDER HEAD INSPECTION
    • VALVE, VALVE GUIDE INSPECTION
    • VALVE GUIDE REPLACEMENT
    • VALVE SEAT INSPECTION/REPAIR
    • VALVE SPRING INSPECTION
    • CAMSHAFT INSPECTION
    • CAMSHAFT OIL CLEARANCE INSPECTION
    • CAMSHAFT END PLAY INSPECTION
    • CYLINDER BLOCK INSPECTION/REPAIR
    • OIL JET VALVE, NOZZLE INSPECTION
    • PISTON INSPECTION
    • PISTON CLEARANCE INSPECTION/REPAIR
    • PISTON RING CLEARANCE INSPECTION
    • PISTON PIN CLEARANCE INSPECTION
    • CRANKSHAFT INSPECTION
    • CRANKSHAFT OIL CLEARANCE INSPECTION/REPAIR
    • CRANKSHAFT END PLAY INSPECTION/ REPAIR
    • CONNECTING ROD INSPECTION
    • CONNECTING ROD OIL CLEARANCE INSPECTION/REPAIR
    • CONNECTING ROD SIDE CLEARANCE INSPECTION
    • PISTON AND CONNECTING ROD INSPECTION
    • CYLINDER HEAD BOLT INSPECTION
    • TIMING BELT AUTO TENSIONER INSPECTION
    • PILOT BEARING INSPECTION
    • OIL PUMP INSPECTION
    • VALVE CLEARANCE INSPECTION
    • VALVE CLEARANCE ADJUSTMENT
    • CYLINDER BLOCK (I) ASSEMBLY
    • CYLINDER BLOCK (II) ASSEMBLY
    • CYLINDER HEAD (I) ASSEMBLY
    • CYLINDER HEAD (II) ASSEMBLY
    • TIMING BELT ASSEMBLY
  • Technical Data
    • TECHNICAL DATA
    • ENGINE
  • Special Tools
    • SPECIAL TOOLS
    • ENGINE

Language: English
Format: PDF
Pages: 71

Mazda 6 Engine Workshop Manual MZR–CD (RF Turbo) PDF free online

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