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Land Rover PG1 Manual Gearbox Overhaul Manual – 2nd Edition (LRL 0159 ENG)

Land Rover

This manual contains procedures for the overhaul of the gearbox on the bench with the gearbox removed from the engine. For all other information regarding General Information, Adjustments, Removal of oil seals, gearbox unit, consult the Repair Manual for the model concerned.

To assist in the use of this manual the section title is given at the top and the relevant sub-section is given at the bottom of each page.

This manual is divided into 3 sections, Description and Operation, Overhaul and Data, Torque & Tools. To assist filing of revised information each sub-section is numbered from page 1.

The individual overhaul items are to be followed in the sequence in which they appear. Items numbered in the illustrations are referred to in the text.

Overhaul operations include reference to Service Tool numbers and the associated illustration depicts the tool. Where usage is not obvious the tool is shown in use. Operations also include reference to wear limits, relevant data, torque figures, specialist information and useful assembly details.

CONTENTS

  • DESCRIPTION AND OPERATION
    • GEARBOX COMPONENTS
    • SECTIONED VIEW OF GEARBOX
    • DESCRIPTION
    • OPERATION
  • OVERHAUL
    • GEARBOX DISMANTLING
    • COMPONENT DISMANTLING
    • Input Shaft
    • Output Shaft
    • Synchro Assemblies
    • Selector Shafts
    • 5th/Reverse Selector
    • Interlock Assembly
    • Final Drive Gear and Carrier
    • INSPECTING COMPONENTS
    • Input and Output Shaft Assemblies
    • Reverse Idler Shaft and Gear
    • Synchro Assemblies
    • Selector Shafts and Forks
    • Interlock Assembly
    • Final Drive Gear and Carrier Assembly
    • Clutch Housing
    • COMPONENT ASSEMBLING
    • Final Drive Gear and Carrier Assembly
    • Synchro Assemblies
    • Selector Shafts
    • Reverse Idler Gear and Shaft
    • Input Shaft
    • Input Shaft Gear End-float – Check
    • Output Shaft
    • Output Shaft Gear End-float – Chec…
    • Input Shaft End Thrust – Check and Adjust
    • GEARBOX ASSEMBLING
  • DATA. TORQUE & TOOLS
    • DATA
    • TORQUE SETTINGS
    • TOOL NUMBERS

Language: English
Format: PDF
Pages: 45

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