Land Rover 1996 3.5, 3.9, 4.2 Litre V8 Engine: Overhaul Manual

Land Rover 1996 3.5, 3.9, 4.2 Litre V8 Engine: Overhaul Manual PDF free online

This overhaul manual is applicable to 3.5, 3.9 and 4.2 Litre V8 engines with or ithout suffix B added to the engine serial number.

How to use this Manual

To assist in the use of this Manual the section title is given at the top and the relevant sub-section is given at the bottom of each page.

This manual contains procedures for overhaul of the V8 engine on the bench with the gearbox, clutch, inlet manifold, exhaust manifolds, coolant pump, starter motor, alternator, and all other ancillary equipment removed. For information regarding General Information, Adjustments, removal of oil seals, engine units and ancillary equipment, consult the Repair Manual.

Each major section starts with a contents page, listing the information contained in the relevant sub-sections. To assist filing of revised information each sub-section is numbered from page 1. The individual overhaul items are to be followed in the sequence in which they appear. Items numbers in the illustrations are referred to in the text.

Overhaul operations include reference to Service tool numbers and the associated illustration depicts the tool. Where usage is not obvious the tool is shown in use. Land Rover tool numbers are quoted, for the equivalent Rover Cars tool number refer to the Service Tool section. Operations also include reference to wear limits, relevant data, and specialist information and useful assembly details.

ENGINE

Crankshaft pulley bolt . . . . . . . . . . . . . . . . . . . . . . . . 270 Nm
Timing cover to cylinder block bolts ** . . . . . . . . . . . . 22 Nm
Camshaft gear bolt . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Nm
Rocker cover bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Nm
Rocker shaft to cylinder head bolts . . . . . . . . . . . . . . 38 Nm
Cylinder head bolts: *
Outer row . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Nm
Centre row . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 Nm
Inner row . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 Nm
Cylinder head bolts – Engine No’s with suffix B: *
Stage 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Nm
Stage 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Then 90°
Stage 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Further 90°
Lifting eye to cylinder head bolts . . . . . . . . . . . . . . . . 25 Nm
Connecting rod bolts . . . . . . . . . . . . . . . . . . . . . . . . . 50 Nm
Main bearing cap bolts *** . . . . . . . . . . . . . . . . . . . . . 70 Nm
Rear main bearing cap bolts *** . . . . . . . . . . . . . . . . . 90 Nm
Flywheel bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Nm
Drive plate and ring gear assembly bolts . . . . . . . . . . 40 Nm
Drive plate adapter bolts . . . . . . . . . . . . . . . . . . . . . . 80 Nm
Oil sump drain plug . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Nm
Oil sump bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Nm
Oil pressure relief plug . . . . . . . . . . . . . . . . . . . . . . . . 45 Nm
Oil pump cover to timing cover . . . . . . . . . . . . . . . . . 12 Nm
Oil pump cover plate screws – Engine No’s with             4 Nm
suffix B **** . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil strainer bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Nm
Distributor clamp bolt . . . . . . . . . . . . . . . . . . . . . . . . . 20 Nm
Spark plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Nm
Coolant pump/timing cover to cylinder block . . . . . . . 22 Nm

* Lightly oil threads prior to assembly.
** Coat first three threads with Loctite 242 prior to assembly.
*** Coat threads with lubricant EXP16A (Marston Lubricants) prior to assembly.
**** Coat threads with Loctite 222 prior to assembly.

Language: English
Format: PDF
Pages: 49

Land Rover 1996 3.5, 3.9, & 4.2 Litre V8 Engine: Overhaul Manual PDF free online

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