Kawasaki Ninja ZX-6RR 2005 Racing Kit Manual

This manual provides how to install racing kit parts for the 2005 Ninja ZX-6RR and how to tune up basically. As for the basic knowledge, refer to the base Service Manual for the Ninja ZX-6RR (P/No. 99924-1346-01). When you participate in a race, it is necessary to modify the machine for the regulation. So we want you to ask for the tuning up shop.

We are going to make up the original Ninja ZX-6RR for the racing machine. We recommend that the rider himself should do the basic works, removing parts or installing parts etc., given advices by the tuning shop. In a race, although trouble will be apt to happen, if you participate in basic works, you can discriminate cause of trouble, so you can return the race soon.

But concerning difficult technical works, you should as tuning shop.


  • General Specifications
  • Racing Kit Service Data
  • Periodic Maintenance Chart
  • Preparation
  • Racing Kit Part
  • Engine Parts Installation
  • Air Intake Parts
  • Cylinder Head
  • Camshaft Chain Tensioner
  • Camshafts. Sprockets
  • Valve Springs
  • Cylinder Compression
  • Crankshaft Main Journal and Con-rod Big End Bushings
  • Connecting Rod Bolts
  • Clutch Adjustment (Back-Torque Limiter Setting)
  • Transmission
  • Transmission Shimming
  • Generator (Kit)
  • Generator Cover (K it)
  • Cover Gaskets
  • Ducts (Air Funnels)
  • Muffler
  • Water Temperature Sensor
  • Radiator (K it)
  • Radiator Installation
  • Radiator Installation
  • Reserve Tank Installation
  • Frame Parts Installation
  • Throttle Parts (Kit)
  • Final Drive Parts (Kit)
  • Brake Pads (Kit)
  • Steering Damper (Kit)
  • Scat Height Adjustment
  • Front Fork Springs (K it
  • Electric Parts Installation
  • Battery
  • Main Harness and Sub Hamess (Kit)
  • Meter (Kit) Installation
  • Wiring Routing
  • Wiring Diagram (with Kit Meter)
  • Wiring Diagram (with Original Meter Assembly)
  • Wiring Diagram (Sub Hamess)

Language: English
Format: PDF
Pages: 63

Kawasaki Ninja ZX-6RR 2005 Racing Kit Manual