Jatco JF506E – ATSG (Automatic Transmission Service Group)

This manual contains the procedures necessary to diagnose, overhaul and/or repair the Mazda JF506E transaxle, and is intended for automotive technicians that are familiar with the operation of automatic transmissions.

The JATCO 5 speed automatic transmission is known as the JF506E in the Jaguar X Type and Land Rover’s Freelander. In the Mazda 6 and MPV it is known as the JA5 A-EL and with VW’s Golf. GTI and Jetta it is the 09A. Overseas it is known as the 5F1J or the Durashift -5-Tronic transmission used in the Mondeo vehicle starting in 2002.5 model year. It is based on an earlier AG5 transmission used in the 2000 Galaxy which is a hilly automatic and electronically controlled front wheel drive transmission. The JF5 transmission ratios are achieved with 3 planetary gear sets that are held and/or driven by 4 multi-plate drive clutches. 2 multi-plate brake or holding clutches. 1 band and 2 one-way holding devices.

Applications:

• 2000-2003 VW Golf IV
• VW Sharan
• MG Rover
• Land Rover Freelander
• Jaguar X-Type
• Ford Mondeo
• Ford Galaxy
• Mazda MPV
• Audi

CONTENTS

• INTERNAL COMPONENT LOCATIONS
• COMPONENT APPLICATION, SHIFT SOLENOID, AND GEAR RATIO CHARTS
• GENERAL DESCRIPTION
• SHIFT QUADRANTS
• FLUID REQUIREMENTS
• ELECTRONIC COMPONENTS
• TRANSAXLETERMINALIDENTIFICATION AND RESISTANCE CHARTS
• SPEED SENSOR INFORM ATION
• SOLENOID IDENTIFIC ATION AND LOC ATIONS
• TRANS A XLE TOT CM WIRE SCHEMATIC (MAZDA ”6″)
• TRANS A XLE TOT CM WIRE SCHEMATIC (MAZDA “MPV”)
• DIAGNOSTIC TROUBLE CODES (MAZDA ”6”)
• DIAGNOSTIC TROUBLE CODES (MAZDA’”MPV”)
• PLANETARY, DIFFERENTI AL, TRANSFER GEAR RATIO CHART
• CASE PASSAGE IDENTIFIC ATION
• LINE PRESSURE TEST AND SPECIFICATIONS
• SAFETY PREC AUTIONS
• TRANSAXLE DISASSEMBLY
• COMPONENT REBUILD
  • TR ANSAXLE CASE ASSEMBLY
  • TURBINE SHAFT
  • INTERNAL WIRING HARNESS
  • TORQUE CONVERTER HOUSING
  • END COVER AND 2-4 CLUTCH PISTON DIFFERENCES
  • END COVER ASSEMBLY
  • REDUCTION CARRIER ASSEMBLY
  • PLANETARY GE AR TRAIN
  • DIRECT CLUTCH HOUSING
  • LOW AND REVERSE CLUTCH ASSEMBLY
  • LOW CLUTC H HOUSING ASSEMBLY
  • HIGH AND REVERSE CLUTC H HOUSING ASSEMBLY
  • OIL PUMP ASSEMBLY
  • VALVE BODY ASSEMBLY
  • CHECK BALL LOCATIONS
• FINAL TRANSAXLE ASSEMBLY
• THRUST BEARINGAND THRUST BEARING RACE IDENTIFICATION
• TORQUE SPECIFICATIONS
• REDUCTION SPRAC AND LOW ROLLER CLUTC H ROTATIONS

Language: English
Format: PDF
Pages: 128

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