Isuzu Engine TF SERIES 6VE1 3.5L Workshop Manual

1998-2004 Isuzu 3.5L engine was used in the Axiom, Rodeo, Trooper, Vehicross V6 applications. The 6VE1W 3.5L DOHC 24V V6 was introduced in 1998 with 215 hp (160 kW) and used until 2004 with the termination of the Isuzu Axiom. Gasoline direct injection was added for 2004 only and boosted output to 230 hp (172 kW). This was a stroked version of the 6VD1; having an 85.0 mm (3.35 in) stroke and a total displacement of 3,494 cc (213.2 cu in).

Applications:

  • Isuzu Trooper
  • Isuzu VehiCROSS
  • Isuzu MU
  • Isuzu Axiom
  • Isuzu Rodeo

CONTENTS

ENGINE

  • Engine Mechanical
  • Engine Cooling
  • Engine Fuel
  • Engine Electrical
  • Ignition System
  • Starting and Changing System
  • Driveability and Emissions
  • Engine Exhaust
  • Engine Lubrication
  • Engine Speed Control System
  • Induction

ENGINE MECHANICAL (6VE1 3.5L)

  • Service Precaution
  • General Description
  • Engine Diagnosis
  • Cylinder Head Cover LH
  • Cylinder Head Cover RH
  • Common Chamber
  • Exhaust Manifold LH
  • Exhaust Manifold RH
  • Crankshaft Pulley
  • Timing Belt
  • Camshaft
  • Cylinder Head
  • Valve Stem Oil Controller, Valve Spring and Valve Guide
  • Piston, Piston Ring and Connecting Rod
  • Crankshaft and Main Bearings
  • Rear Oil Seal
  • Engine Assembly
  • Cylinder Head
  • Valve Spring, Oil Controller, Valve, Valve Guide
  • Camshaft
  • Crankshaft
  • Piston and Connecting Rod
  • Cylinder Block
  • Main Data and Specification
  • Special Tool

ENGINE COOLING (6VE1 3.5L)

  • Service Precaution
  • General Description
  • Diagnosis
  • Draining and Refilling Cooling System
  • Water Pump
  • Thermostat
  • Radiator
  • Drive Belt and Cooling Fan
  • Main Data and Specifications
  • Special Tools

ENGINE FUEL (6VE1 3.5L)

  • Service Precaution
  • General Description
  • Fuel Metering
  • Fuel Filter
  • Fuel Pump
  • Fuel Tube / Quick – Connector Fittings
  • Fuel Pump Relay
  • Fuel Tank
  • Filler Neck
  • Fuel Gauge Unit
  • Fuel Filler Cap
  • Main Data and Specifications
  • Special Tools

ENGINE ELECTRICAL (6VE1 3.5L)

  • Service Precaution
  • Battery
  • General Description
  • Diagnosis
  • Battery Charging
  • Jump Starting
  • Battery Removal
  • Battery Installation
  • Main Data and Specifications

IGNITION SYSTEM (6VE1 3.5L)

  • Service Precaution
  • General Description
  • Diagnosis
  • Ignition Coil
  • Spark Plug
  • Crankshaft Position Sensor
  • Main Data and Specifications

STARTING AND CHARGING SYSTEM (6VE1 3.5L)

  • Service Precaution
  • Starting System
  • General Description
  • Diagnosis
  • Starter
  • Charging System
  • General Description
  • General On-Vehicle Inspection
  • Generator
  • Main Data and Specifications

3.5L ENGINE DRIVE ABILITY AND EMISSIONS

  • ABBREVIATION CHARTS
  • COMPONENT LOCATOR
  • ENGINE COMPONENT LOCATOR TABLE
  • ECM CIRCUIT DIAGRAM
  • GROUND POINT CHART GENERAL EXPORT (LHD) (1/4)
  • GROUND POINT CHART GENERAL EXPORT (LHD) (2/4)
  • GROUND POINT CHART GENERAL EXPORT (LHD) (3/4)
  • GROUND POINT CHART GENERAL EXPORT (LHD) (4/4)
  • GROUND POINT CHART GENERAL EXPORT (RHD) (1/4)
  • GROUND POINT CHART GENERAL EXPORT (RHD) (2/4)
  • GROUND POINT CHART GENERAL EXPORT (RHD) (3/4)
  • GROUND POINT CHART GENERAL EXPORT (RHD) (4/4)
  • LOCATION
  • CABLE HARNESS & CONNECTOR LOCATION
  • CONNECTOR LIST
  • RELAY AND FUSE
  • RELAY AND FUSE BOX LOCATION (LHD & RHD)
  • RELAY AND FUSE BOX LOCATION (LHD & RHD)
  • FUSE & RELAY LOCATION (LHD & RHD)
  • ECM WIRING DIAGRAM (1/10)
  • ECM WIRING DIAGRAM (2/10)
  • ECM WIRING DIAGRAM (3/10)
  • ECM WIRING DIAGRAM (4/10)
  • ECM WIRING DIAGRAM (5/10)
  • ECM WIRING DIAGRAM (6/10)
  • ECM WIRING DIAGRAM (7/10)
  • ECM WIRING DIAGRAM (8/10)
  • ECM WIRING DIAGRAM (9/10)

ENGINE EXHAUST (6VE1 3.5L)

  • Service Precaution
  • General Description
  • Three Way Catalytic Converter and Center Exhaust Pipe
  • Exhaust Silencer and Rear Exhaust Pipe
  • Main Data and Specifications

ENGINE LUBRICATION (6VE1 3.5L)

  • Service Precaution
  • General Description
  • Oil Pump
  • Oil Pan and Crankcase
  • Oil Pump
  • Oil Pump Oil Seal
  • Main Data and Specifications

ENGINE SPEED CONTROL SYSTEM (6VE1 3.5L)

  • Service Precaution
  • Accelerator Pedal Control Cable

INDUCTION (6VE1 3.5L)

  • Service Precaution
  • Air Cleaner

Language: English
Format: PDF
Pages: 582

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