HYDRA-MATIC 4L40-E HYDRA-MATIC 5L40-E – ATSG (Automatic Transmission Service Group)

Beginning at the start of production for some 1999 models, BMW has introduced a new 5 speed automatic transmission that is designed and manufactured by General Motors Powertrain division in Strasbourg, France. This new transmission is designated as follows:

  • GM Designation – 5L40-E
  • BMW Designation – A5S 360R

Model year 1999 applications are as follows:

  • 3 Series BMW, with 2.5L Gasoline Engine, Used in USA and Japan.
  • 3 Series BMW, with 2.8L Gasoline Engine, Used in USA and Japan.
  • 5 Series BMW, with 3.0L Diesel Engine, Used Worldwide.

Model year 2003 applications are as follows:

  • Cadillac CTS model, Gasoline Engine, Used Worldwide

CONTENTS

  • 5L40-E IDENTIFICATION TAG INFORMATION
  • CUT-AWAY VIEW AND COOLER LINE IDENTIFICATION
  • COMPONENT APPLICATION CHART
  • SOLENOID APPLICATION AND RESISTANCE CHARTS
  • INTERNAL WIRE SCHEMATIC
  • TCM LOCATION, CONNECTOR I.D. AND UNDERHOOD FUSE BLOCK I.D
  • ELECTRONIC COMPONENT LOCATER
  • INTERNAL MODE SWITCH DESCRIPTION
  • DIAGNOSTIC TROUBLE CODES AND DESCRIPTION
  • GENERAL OPERATION AND DESCRIPTION
  • FLUID LEVEL CHECKING PROCEDURE
  • LINE PRESSURE TESTS
  • OIL PRESSURE PASSAGE IDENTIFICATIONS
  • CHECK BALL DESCRIPTIONS
  • TRANSMISSION DISASSEMBLY
  • TRANSMISSION EXPLODED VIEW
  • COMPONENT REBUILD SECTION
    • CASE ASSEMBLY
    • OIL PUMP ASSEMBLY
    • DIRECT AND REVERSE CLUTCH HOUSING
    • FORWARD AND COAST CLUTCH HOUSING
    • FORWARD SPRAG ASSEMBLY
    • INTERMEDIATE SPRAG ASSEMBLY
    • INTERMEDIATE AND OVERDRIVE CLUTCH HOUSING
    • LOW SPRAG ASSEMBLY
    • CENTER SUPPORT ASSEMBLY
    • 5L40-E PLANETARY CARRIER ASSEMBLY
    • 4L40-E PLANETARY CARRIER ASSEMBLY
    • VALVE BODY ASSEMBLY
    • CHECKBALL LOCATIONS
  • FINAL TRANSMISSION ASSEMBLY
  • BOLT IDENTIFICATION CHART
  • TORQUE SPECIFICATIONS

Language: English
Format: PDF
Pages: 128

HYDRA-MATIC 4L40-E / HYDRA-MATIC 5L40-E – ATSG (Automatic Transmission Service Group) PDF free online