Great Wall Florid 2008 Service Manual

Great Wall Florid

2008 Great Wall Florid Service Manual PDF. GWFLORID will build 1.3L (GW413EF, GW4G13) or 1.5L (GW4G15) gasoline engines, in which the GW4G13 and GW4G15 engines will both incorporate the newest VVT technology which meets the Euro IV emission standards. GWFLORID features McPherson technology on its chassis system. With an ultra light body made from structural steel and high-intensity front and rear fender impact beams as well as a collision impact absorption system, it is able to maintain the cab’s integrity and safety to greater extent. We wrote this maintenance manual in order to meet the demand of Great Wall after-sales service technicians.

This manual mainly introduces the areas of importance in regard to maintenance and care, and removal and installation of each system’s assembly and maintenance technical parameters.

To reduce the possibility of injury or property damage, read and follow the instructions carefully: This manual is provided by the Great Wall Motor Co., Ltd, and is written for the technician use. Any maintenance or repair without proper prior training and tools or devices may result in personal injury of the person performing the maintenance or others in the vicinity. It is also possible that damage to the vehicle will occur or will lead to mechanical failure during normal operation.

Correct vehicle maintenance and repair is essential for the safety of the person performing regular maintenance as well as the vehicle itself. If there is any component that needs to be replaced, use a component with the same serial number or a serial number specified by the Great Wall Motor Co., Ltd. Never use any part that has not been authorized by the Great Wall Motor Co., Ltd. Any maintenance procedure introduced in this manual is effective for maintenance and repair. Some of these procedures need specially designed tools.

Therefore, before using any vehicle part following any maintenance procedure or working with a tool that has not been authorized by the Great Wall Motor Co., Ltd, check to make sure that none of the above will endanger the safety of the person performing the work or the correct operation of the vehicle.

This manual includes multiple “Warnings” and “Cautions,” which should be strictly followed, so as to reduce the possibility of injury during maintenance or repair. Improper maintenance or repair of the vehicle may cause potential safety hazards. These “Warnings” and “Cautions” are not exhaustive. It is impossible for the Great Wall Motor Co., Ltd, to warn against all the potential dangers caused by not properly following the instructions.

Please read carefully the “Areas of Importance” before carrying out any maintenance or repair on the airbag system’s components or its surrounding electrical components. Action contrary to any of the “Areas of Importance” may lead to the deployment of the airbag, resulting in injury or unnecessary repair of the airbag. To avoid accidental deployment of the airbag and its resulting injury, we suggest repairing the airbag system before other vehicle systems if the airbag and the other vehicle systems both need repairing. We have received generous support and help from many professional technicians during the preparation of this manual. We would like to express our heartfelt gratitude to all of them.

CONTENTS:

Chapter One: Overview
How to Use This Manual
Identifying Number Location
Comprehensive Repair Instructions
General Repair Methods and Operations
Chapter Two: Overall Parameters
Basic Parameters of the Overall Vehicle
Engine Technical Parameters
Chassis’ Main Assembly Technical Parameters
Vehicle Structure Type and Parameters
Air Conditioning System Structure and Parameters
Electrical System Structure and Parameters
Grade Specification and Filled Quantity of Each
Individual Functioning Component’s Working Agent
Torque Specifications for Key Operational Bolts
Vehicle Body’s Basic Calibration Measurements
Chapter Three: Fuel Supply and Exhaust System
Fuel Supply System
Components
Fuel Tank Removal
Fuel Pump and Charcoal Canister Removal
Fuel Filter Removal
Fuel Filler Pipe Assembly Removal
Exhaust System
Components
Exhaust System Removal
Exhaust System Installation
Chapter Four: Clutch Operational System
Areas of Importance
Troubleshooting
Clutch Operational System
Components
Clutch Master Cylinder Removal
Clutch Master Cylinder Installation
Clutch Pedal Removal
Clutch Pedal Installation
Clutch Pedal Examination and Adjustment
Chapter Five: Transmission
037A Transmission’s Overall External Schematics
Main Technical Parameters
Transmission’s Proper Use and Care
Technical Specifications for Transmission Installation and Adjustment
Areas of Importance
Troubleshooting
037A Transmission Structural Schematics
Clutch
Gear Shift Fork and Fork Shaft
Transmission Case
Disassembling the Input Shaft Subassembly
Disassembling the Output Shaft Subassembly
Disassembling the Shift Cover Subassembly
Disassembling the Differential Subassembly
Chapter Six: Suspension System
Suspension System Technical Parameters
Front Suspension
Subframe and Front Stabilizer Bar
Lower Swing Arm
Drive Shaft
Rear Suspension
Wheel and Tire
Chapter Seven: Brake System
Brake System Components Arrangement Schematics
Brake System Maintenance
Brake Pedal
Parking Brake Control Mechanism Assembly
Vacuum Booster with Brake Cylinder Assembly
Anti-lock Brake System
ABS General Problem Maintenance and Areas of Importance
Steering Knuckle and Hub Brake Assembly
Front Brake Caliper
Rear Brake
Rear Support Axle
Chapter Eight: Steering System
Troubleshooting
Steering System Maintenance
Power Steering Fluid Instructions
Technical Requirements
Chapter Nine: Vehicle Body Electrical System
Basic Information on the Electrical System
Fuse Box
Overall Vehicle’s Grounding Point Schematics
Key Electrical Component’s Module Schematics for the Overall Vehicle
Wire Harness Distribution Chart for the Overall Vehicle
Wire Harness Relationship and Plug-in Connections Numbered Diagram
Wire Harness Plug-in Connectors and Pin Function Diagram
Electrical Wiring Diagram for the Overall Vehicle
Chapter Ten: Electrical Accessories
Reverse Sensor
Combination Meter
Central Door Lock
Power Windows
Immobilizer System
CD Player
DVD Player
Chapter Eleven: Air Conditioning System
Areas of Importance
Technical Parameters
Troubleshooting
Air Conditioning System’s Structure Diagram and Fundamentals
Air Conditioning System Overview
Air Conditioning System Terminal Definition
Compressor
Electromagnetic Clutch
Vacuuming and Charging Refrigerant
Filling Quantity and Method for Refrigerant Oil
Daily Maintenance of the Air Conditioning System
Chapter Twelve: Airbags
Airbag Electronic Control Unit
Diagnostic Scanner
Troubleshooting
Vehicle Collision Diagnostics
Removal Method for Individual Components
Driver Side Airbag Module (DAB), Front Passenger Side
Airbag Module (PAB), Clock Spring, and Steering Wheel
Airbag Module Disposal
Airbag’s Diagnostic Methods Without a Diagnostic Scanner
Chapter Thirteen: Vehicle Body
Front Door Lock Assembly
Rear Door Lock Assembly
Trunk Door Lock Assembly
Wiper Arm and Vent Panel Assembly
Front & Rear Window Glasses
Dashboard
Cooling Unit
Front Door Assembly
Rear Door Assembly
Trunk Door Assembly
Front Bumper
Rear Bumper
Seat Belt
Seats
Sunroof Assembly

Language: English
Format: PDF
Pages: 281

Great Wall Florid 2008 Service Manual