Ford 4R100 – ATSG (Automatic Transmission Service Group)

The Ford 4R100 transmission is an updated version of the E4OD and was first introduced in the 1999 model year, and is currently found in the F250, F350, F450 and F550 Super Duty trucks, E150, E250, E350, E450 vans and the Expedition/Navigator/Excursion vehicles equipped with the 5.4L, 6.8L, and 7.3L engines. Some of the 4R100 units are equipped with a Power-Take-Off (PTO) window on the left hand side of the transmission case.

The revisions in the 4R100 have created many new engineering changes that have affected many of the internal and external parts that will affect the servicing, repairing and overhaul of these units.

CONTENTS

• IDENTIFICATION TAG LOCATION AND INFORMATION
• GENERAL DESCRIPTION AND OPERATION
• COMPONENT AND SOLENOID APPLICATION CHART
• “PTO” GENERAL REQUIREMENTS
• ELECTRICAL COMPONENT DIAGNOSIS
• FLUID REQUIREMENTS
• SOLENOID PACK TESTING
• ABBREVIATION DESCRIPTION
• DIAGNOSTIC TROUBLE CODE CHART AND DESCRIPTION
• LINE PRESSURE TEST
• NON-PTO AND PTO HYDRAULIC DIFFERENCES
• PWM AND NON-PWM OIL PUMP DIFFERENCES
• CASE CHECKBALL LOCATIONS
• VALVE BODY CHECKBALL LOCATIONS
• AIR PRESSURE CHECKS
• TRANSMISSION DISASSEMBLY
• COMPONENT REBUILD SECTION
  • TRANSMISSION CASE ASSEMBLY
  • FRONT AND REAR PLANETARY CARRIERS
  • FORWARD CLUTCH HOUSING
  • DIRECT CLUTCH HOUSING
  • FORWARD, DIRECT, SUN SHELL SUB-ASSEMBLY
  • CENTER SUPPORT ASSEMBLY
  • INTERMEDIATE/OVERDRIVE CYLINDER ASSEMBLY
  • OVERDRIVE GEARSET ASSEMBLY
  • COAST CLUTCH HOUSING DIFFERENCES
  • COAST CLUTCH HOUSING ASSEMBLY
  • OIL PUMP ASSEMBLY
  • VALVE BODY ASSEMBLY
• TRANSMISSION FINAL ASSEMBLY
• MANUAL VALVE CHECK
• MANUAL SHIFT LEVER DIFFERENCES
• TORQUE SPECIFICATIONS
• VALVE BODY BOLT CHART AND IDENTIFICATION
• BOLT CHART AND IDENTIFICATION
• SPECIAL SERVICE TOOLS

Language: English
Format: PDF
Pages: 120

Ford 4R100 – ATSG (Automatic Transmission Service Group) PDF free online