FORD 4F27E TRANSAXLE SERVICE MANUAL – ATSG (Automatic Transmission Service Group)

This is a four speed, Front Wheel Drive, with fully electronic controls for the upshifts and downshifts, with 4th gear being overdrive. The individual gear ratios are achieved through two planetary gear sets connected one behind the other. The components of the planetary gear sets are driven or locked by means of four multiple plate clutches, one brake band and a one-way roller clutch,  along with the component application chart for each gear. To minimize fuel consumption, the torque converter clutch is applied by the PCM in 3rd and 4th gears, depending on throttle position and vehicle speed. This unit is designed to use Mercon V automatic transmission fluid.

CONTENTS

  • IDENTIFICATION TAG LOCATION AND INFORMATION
  • GENERAL DESCRIPTION
  • TRANSAXLE INTERNAL COMPONENT APPLICATION CHART
  • SHIFT SOLENOID APPLICATION CHART AND IDENTIFICATION
  • TRANSAXLE INTERNAL COMPONENT RESISTANCE CHART
  • ELECTRICAL COMPONENT WIRE SCHEMATIC
  • GEAR RATIO IDENTIFICATION
  • ELECTRONIC COMPONENT DESCRIPTION
  • FAIL-SAFE OPERATION
  • PCM LOCATION AND PIN IDENTIFICATION
  • TRANSAXLE RANGE SENSOR WIRE SCHEMATIC
  • DIAGNOSTIC TROUBLE CODE CHARTS
  • LINE PRESSURE TEST
  • TRANSAXLE DISASSEMBLY
  • COMPONENT REBUILD SECTION
    • OIL PUMPASSEMBLY
    • FORWARD CLUTCH HOUSINGASSEMBLY
    • REAR END COVER
    • DIRECT/REVERSE HOUSINGDISASSEMBLE
    • DIRECT CLUTCH HOUSINGASSEMBLY
    • REVERSE CLUTCH HOUSINGASSEMBLY
    • PLANETARYGEAR ASSEMBLIES
    • MANUALCONTROLLINKAGE
    • SOLENOID BODYASSEMBLY
    • UPPER AND LOWER VALVE BODYASSEMBLIES
    • BEARING REPLACEMENT AND GEAR SET-UP
  • TRANSAXLE ASSEMBLY
  • INTERMEDIATE/OVERDRIVE BAND ADJUSTMENT
  • BOLT IDENTIFICATION CHART
  • TORQUE SPECIFICATIONS AND FLUID REQUIREMENTS
  • SPECIAL TOOL REQUIREMENTS AND LIST
  • EXPLODED TRANSAXLE VIEWS
  • AIR PRESSURE CHECKS

Language: English
Format: PDF
Pages: 111

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