This massive, highly detailed PDF file contains the complete, original factory Service and Repair Manual for the 1995 and 1996 Eagle Talon (and its sister car, the Mitsubishi Eclipse). These vehicles, produced by Diamond-Star Motors (DSM) and commonly referred to as “2G” (second generation) models, are legends in the tuner community. Because these cars are heavily modified and driven hard, having access to the precise factory specifications, tolerances, and teardown procedures is absolutely critical. This manual provides the dealership-level technical data required to properly maintain, repair, or completely rebuild these iconic 90s sports coupes.
This technical manual covers the following key mechanical topics in exhaustive detail:
- Engine Mechanical (The 4G63 & 420A): This is the core of the manual for tuners. It provides meticulous teardown, inspection, and rebuilding instructions for both the naturally aspirated Chrysler 420A engine (used in base models) and, most importantly, the legendary Mitsubishi 4G63T 2.0L turbocharged engine used in the Talon TSi. It includes precise torque specs, cylinder head machining tolerances, and timing belt replacement procedures.
- Drivetrain and AWD System: Crucial information for handling the power. The manual details the removal and overhaul of both the manual and automatic transaxles. Critically for TSi AWD owners, it breaks down the complex All-Wheel-Drive system, including servicing the transfer case, the viscous coupling, and the rear differential.
- Fuel, Emissions, and Turbocharging: Detailed schematics and diagnostic procedures for the Multi-Port Fuel Injection (MPI) system, the engine control module (ECM), and the factory turbocharger and intercooler plumbing.
- Suspension and Steering: Step-by-step instructions for overhauling the 2G’s multi-link independent suspension. It covers replacing ball joints, control arms, struts, and servicing the power steering rack to ensure tight handling.
- Electrical and Body: A comprehensive resource for electrical gremlins. It includes full, incredibly detailed wiring diagrams for every circuit in the car, from the power windows to the ECU pinouts. It also covers interior trim removal and HVAC system (heater and A/C) diagnostics.
Whether you are performing a routine timing belt job, tracking down a boost leak, or undertaking a full engine rebuild on a Talon TSi to handle 500+ horsepower, this factory service manual provides the exact specifications and operational logic required to do the job right.
Language: English
Format: PDF
Pages: 52
