Cummins 2000 ISX QSX15 Repair Manual

Cummins 2000 ISX QSX15 Repair Manual PDF. Cummins Shop Manual ISX QSX15 Series Engine Workshop Service Manual, Troubleshooting and Repair Manual.

CONTENTS

  • Introduction
  • Familiarization
    • Air intake system overview & flow diagram
    • Complete engine overview & info
    • Compressed air system & flow diagram
    • Cooling system overview & flow diagram
    • Cylinder block overview & info
    • Engine electrical equipment overview
    • Engine testing overview including dyno testing
    • Flow diagram for exhaust system
    • Fuel system overview & flow diagram
    • Injectors & fuel line overview including operation theory for PT & STC fuel system
    • Lubrication system overview & flow diagram
  • Troubleshooting Symptoms
    • Troubleshooting Procedures & Techniques
    • Air compressor problems
    • Alternator problems
    • Cooling system problems
    • Excessive crankcase blowby
    • Low fuel pressure
    • Engine brake problems
    • Hard starting
    • Engine noises
    • Low power
    • Misfire or runs rough
    • Engine dies
    • Speed surge
    • Starts but dies
    • Excessive vibration
    • Fuel consumption
    • Fuel in coolant
    • Fuel in oil
    • Low boost
    • Excessive oil consumption
    • Smoking
    • Governor problems
    • Troubleshooting overview
    • More
  • Complete Engine
    • Removal & Installation
  • Cylinder Block
    • Accessory drive seal
    • Con rod bearings
    • Main bearings
    • Thrust bearings
    • Camshaft, bushings, clearance & bearing supports
    • Crankshaft inspection & servicing
    • Crankshaft gears, pulley & seals
    • Cylinder block, servicing, liners, liner seats, counterbore
    • Gear cover accessory drive bushing
    • Pistons & rings
    • Con rods
    • Piston cooling pipes
    • Vibration damper
  • Cylinder Head
    • Clean / inspect
    • Finishing / surfacing
    • Installation / removal
    • Leak / pressure test
    • Head gasket general info
  • Rocker Arms
    • Crankcase breather
    • Overhead adjusting, finishing, general info
    • Rocker arm, clean, inspect & service
    • Rocker cover & housing
    • Special tools
  • Cam Followers / Push Rods or Tubes
    • Remove, clean, inspect, disassemble, assemble & install
  • Fuel System
    • Fuel Flow, inspect & test
    • Fuel pump, inspect & test
    • Check valve
    • High idle speed adjust
    • Idle speed adjust
    • Pressure regulator
    • Pulsation damper
    • Throttle lever & linkage
    • VS throttle shaft housing
    • Shut-off valve
    • Service tools
    • Stall speed test
    • VS governor adjusting screw sealing washers & idle spring
  • Injectors & Fuel Lines
    • AFC no air check
    • Air in fuel
    • Cylinder misfire or smokes
    • ECM fuel plate, fuel cooled
    • Fuel drain line restriction
    • Fuel filter, spin on
    • Fuel inlet restriction
    • Fuel supply lines
    • Injector
    • Service tools
    • Static injector timing
  • Lubrication System
    • Lube oil & filter analysis
    • Lube oil contamination
    • Lube oil cooler & transfer housing
    • Dipstick & housing
    • Lube oil filter, spin on
    • Lube oil by-pass valve
    • Lube oil filter head
    • Lube oil high pressure relief valve
    • Lube oil leaks
    • Lube oil pan
    • Lube oil pressure gauge
    • Lube oil pressure regulator
    • Lube oil pump
    • Lube oil pump signal tube & signal tube oriface
    • Lube oil system diagnostics
    • Lube oil temperature gauge
    • Lube oil thermostat
    • Lube oil transfer tube
    • Lube oil viscosity sensor
  • Cooling System
    • Coolant filter, head & valve
    • Temperature gauge
    • Thermostat, housing & seal
    • Vent lines
    • Cooling system, servicing
    • Cooling system, air or combustion gas test
    • Cooling fan & water pump drive belt
    • Fan clutch, electric / on-off / viscous
    • Fan hub, belt driven
    • Fan shroud, spacer & pulley
    • Cooling fan
    • Radiator, hoses & cap
    • Radiator shutters
    • Heat exchanger
    • Sea water pump
    • Water pump & idler
  • Drive Units
    • Accessory drive & pulley
    • Accessory drive pulley wear sleeve
  • Air Intake System
    • Aftercooler
    • Intake manifold
    • Intake restriction
    • Air leaks, intake & exhaust system
    • Charge air cooler
    • Turbocharger
    • Turbocharger inspection
  • Exhaust System
    • Exhaust manifold, dry
    • Exhaust restriction
  • Compressed Air System
    • Air compressor
    • Carbon buil-up
    • Air compressor head
    • Pin bore wear
    • Unloader & valve assy.
    • Governor testing (compressor pumps continuously or will not pump
    • Air leaks
  • Electrical Equipment
    • Alternator
    • Batteries, cables & connections
    • Alternator drive belt
    • Starter magnetic switch
    • Starter solenoid
    • Starter switch
    • Starter motor
  • Engine Testing
    • Dyno worksheet
    • Engine run-in (dyno)
    • Engine run-in (without dyno)
    • Engine testing with dyno
  • Mounting Adaptations
    • Engine lifting brackets
    • Engine mounts
    • Support brackets
    • Flywheel & ring gear
    • Flywheel housing
  • Miscellaneous
    • Cup plugs
    • Pipe plugs
    • Straight thread fittings & plugs

Language: Spanish
Format: PDF
Pages: 722

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