BMW & Jaguar Transmission ZF 5HP24 Repair Manual

BMW & Jaguar Transmission ZF 5HP24 Repair Manual PDF free online

This manual covers the procedure for repairing the complete transmission.

The repairing of this transmission is only allowed to persons with an specific training from ZF Getriebe GmbH.

The entire disassembly and assembly procedure is described in chronological order.

The photographs were kept general in nature so that they can be used with various applications; they are not binding in every case.

CONTENTS

  • General information
    • Picture of the transmission Diagram of power flow
    • (Previously used for the oil supply diagrams, not currently used) Making adjustments
    • Measuring the disc sets (procedure)
    • Adjusting clearance of brake F (snap ring)
    • Adjusting clearance of brake D (snap ring)
    • Adjusting clearance of brake E (snap ring)
    • Adjusting clearance of clutch C (snap ring)
    • Adjusting clearance of clutch A (snap ring)
    • Adjusting clearance of clutch B (snap ring)
    • Output play (shim)
    • Input play (shim)
    • Adjusting switch (detent spring)
    • Tightening torques
    • Transmission test (test bench/vehicle)
    • Special tools
    • Function tests
    • Position switch
  • Disassembly
    • Disassembly of the transmission as of the assembly group
    • Brake F with freewheel. 1st gear
    • Output
    • Tower I
    • Brake D. E and clutch C
    • Planetary drive (III, II and I)
    • Tower II
    • Oil supply
    • Transmission with flow control valve and breather
    • Transmission with selector mechanism and parking lock
  • Assembly
    • Transmission with selector mechanism and parking lock
    • Brake F with freewheel. 1st gear
    • Tower I
    • Planetary drive (IE, E and I)
    • Brake (E and D)
    • Assembly, clutch C Output
    • Tower E (input with clutches A and B)
    • Clutch A (input)
    • Clutch B (input)
    • Oil supply
    • Control unit, oil pan and converter

Language: English
Format: PDF
Pages: 130

BMW & Jaguar Transmission ZF 5HP24 Repair Manual PDF free online

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