Technical Information should always be available to all foremen and mechanics, because their com- pliance with the instructions given is essential to ensure vehicle roadworthiness and safety. In the normal safety precautions to be observed when working on motor vehicles are also applicable.
Repair Group
- 00 Technical data
- 30 Clutch
- 34 Controls, Housing
- 35 Gears, Shafts
- 39 Final drive, Differential rear
CONTENTS
- 00 Technical data
- Gearbox identification
- Code letters, allocation, ratios, capacities
- Identification of rear final drive
- Code letters, allocation, ratios, capacities
- Transmission layout
- Notes on engine output/brake test and towing/tow starting
- Calculations
- Calculating transmission ratios i
- Calculating speed V
- Repair instructions
- 30 Clutch
- Servicing clutch mechanism
- Assembly overview, pedal cluster
- Assembly overview, hydraulics
- Bleeding clutch system
- Servicing clutch release mechanism
- Removing and installing clutch slave cylinder
- Servicing clutch
- Servicing clutch mechanism
- 34 Controls, Housing
- Servicing selector mechanism
- Removing and installing gear stick
- Removing and installing selector rod – assembly overview
- Removing and installing selector rod
- Renewing shaft seal for selector shaft
- Adjusting and checking selector mechanism
- Checking gear stick setting
- Removing and installing gearbox
- Checking oil level in gearbox
- Dismantling and assembling gearbox
- Removing and installing bearing housing, Torsen differential and end cover
- Removing and installing gearbox and selector shaft
- Removing and installing 5th and 6th gear
- Removing and installing input shaft, drive pinion, hollow shaft and internal selector mechanism from bearing plate
- Removing and installing bearing housing, Torsen differential, end cover, internal selector mechanism, input shaft, drive pinion and hollow shaft – assembly sequence
- Removing
- Installing
- Dismantling and assembling bearing housing
- Servicing bearings for Torsen differential
- Servicing end cover
- Servicing bearing plate
- Re-determining shim S4
- Servicing gearbox housing
- Dismantling and assembling selector shaft complete
- Servicing selector mechanism
- 35 Gears, Shafts
- Dismantling and assembling input shaft
- Dismantling and assembling drive pinion and hollow shaft
- 39 Final drive, Differential rear
- Renewing seal for flange shaft
- Removing and installing speedometer sender -G22 and drive wheel for speedometer sender
- Renewing seal and grooved ball bearing for flange for propshaft on gearbox
- Removing and installing differential
- Dismantling and assembling differential
- Adjusting drive pinion and crown wheel
- Adjusting and marking of gear sets
- Recommended sequence for readjusting final drive set
- Adjustment overview
- Position of shims
- Adjusting drive pinion
- Adjusting crown wheel
- Servicing propshaft
- Removing and installing propshaft
- Measuring radial run-out at flange shaft of rear final drive
- Adjusting propshaft
- Checking oil level in rear final drive
- Removing and installing thrust tube
- Assembly overview
- Removing and installing thrust tube
- Dismantling and assembling thrust tube – assembly overview
- Dismantling and assembling thrust tube
- Removing and installing oil seals for flange shafts
- Removing and installing rear final drive
- Securing rear final drive to repair stand
- Dismantling and assembling rear final drive
- Assembly overview
- Removing and installing differential
- Dismantling and assembling differential
- Removing and installing drive pinion
- Servicing differential lock actuator
- Removing and installing switch for differential lock
- Routing hoses and pipes
- Removing and installing vacuum element
- Dismantling and assembling differential lock
- Adjusting left flange shaft
Language: English
Format: PDF
Pages: 196
Audi 80 1992 6-Speed Manual Gearbox CGR CRB Workshop Manual (Edition 02.97) PDF free online