Audi 80 1992 6-Speed Manual Gearbox CGR CRB Workshop Manual (Edition 02.97)

Audi 80 1992 6-Speed Manual Gearbox CGR CRB Workshop Manual (Edition 02.97) PDF free online

Repair Group

  • 00 Technical data
  • 30 Clutch
  • 34 Controls, Housing
  • 35 Gears, Shafts
  • 39 Final drive, Differential rear

Technical Information should always be available to all foremen and mechanics, because their com- pliance with the instructions given is essential to ensure vehicle roadworthiness and safety. In the normal safety precautions to be observed when working on motor vehicles are also applicable.

CONTENTS

  • 00 Technical data
    • Gearbox identification
    • Code letters, allocation, ratios, capacities
    • Identification of rear final drive
    • Code letters, allocation, ratios, capacities
    • Transmission layout
      • Notes on engine output/brake test and towing/tow starting
    • Calculations
      • Calculating transmission ratios i
      • Calculating speed V
    • Repair instructions
  • 30 Clutch
    • Servicing clutch mechanism
      • Assembly overview, pedal cluster
      • Assembly overview, hydraulics
      • Bleeding clutch system
    • Servicing clutch release mechanism
      • Removing and installing clutch slave cylinder
    • Servicing clutch
  • 34 Controls, Housing
    • Servicing selector mechanism
      • Removing and installing gear stick
      • Removing and installing selector rod – assembly overview
      • Removing and installing selector rod
      • Renewing shaft seal for selector shaft
    • Adjusting and checking selector mechanism
      • Checking gear stick setting
    • Removing and installing gearbox
    • Checking oil level in gearbox
    • Dismantling and assembling gearbox
      • Removing and installing bearing housing, Torsen differential and end cover
      • Removing and installing gearbox and selector shaft
      • Removing and installing 5th and 6th gear
      • Removing and installing input shaft, drive pinion, hollow shaft and internal selector mechanism from bearing plate
    • Removing and installing bearing housing, Torsen differential, end cover, internal selector mechanism, input shaft, drive pinion and hollow shaft – assembly sequence
      • Removing
      • Installing
    • Dismantling and assembling bearing housing
    • Servicing bearings for Torsen differential
    • Servicing end cover
    • Servicing bearing plate
      • Re-determining shim S4
    • Servicing gearbox housing
      • Dismantling and assembling selector shaft complete
  • 35 Gears, Shafts
    • Dismantling and assembling input shaft
    • Dismantling and assembling drive pinion and hollow shaft
  • 39 Final drive, Differential rear
    • Renewing seal for flange shaft
    • Removing and installing speedometer sender -G22 and drive wheel for speedometer sender
    • Renewing seal and grooved ball bearing for flange for propshaft on gearbox
    • Removing and installing differential
    • Dismantling and assembling differential
    • Adjusting drive pinion and crown wheel
      • Adjusting and marking of gear sets
      • Recommended sequence for readjusting final drive set
      • Adjustment overview
      • Position of shims
    • Adjusting drive pinion
    • Adjusting crown wheel
    • Servicing propshaft
      • Removing and installing propshaft
      • Measuring radial run-out at flange shaft of rear final drive
      • Adjusting propshaft
    • Checking oil level in rear final drive
    • Removing and installing thrust tube
      • Assembly overview
    • Removing and installing thrust tube
    • Dismantling and assembling thrust tube – assembly overview
      • Dismantling and assembling thrust tube
    • Removing and installing oil seals for flange shafts
    • Removing and installing rear final drive
      • Securing rear final drive to repair stand
    • Dismantling and assembling rear final drive
      • Assembly overview
      • Removing and installing differential
      • Dismantling and assembling differential
      • Removing and installing drive pinion
    • Servicing differential lock actuator
      • Removing and installing switch for differential lock
      • Routing hoses and pipes
      • Removing and installing vacuum element
      • Dismantling and assembling differential lock
      • Adjusting left flange shaft

Language: English
Format: PDF
Pages: 196

Audi 80 1992 6-Speed Manual Gearbox CGR CRB Workshop Manual (Edition 02.97) PDF free online

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