Audi 100 200 Workshop Service Repair Manual

Audi 100Audi 200

This booklet is valid for the new Audi 100 and for the Audi 200 as from the start of production (August 1976/ January 1980). It describes all principal repair operations which require special instructions to ensure satisfactory work.

The Workshop Manual is divided into separate booklets, which can also be ordered individually, so they can be used in every work-bay as and when required.

May 1980 edition. This was “intended only for internal use within the V.A.G Organization and not to be passed on to any other person or person”. Only about 50 pages, but jam packed full of specifications, with many diagrams, covers manual and auto’, petrol and diesel, carb’ and fuel injection. A must for the meticulous 100 and 200 owner.

CONTENTS:

MAINTENANCE

Engines and information sources
Technical data/settings
Tightening torques
Delivery Service
Standard Service
Standard Service intervals
Standard Service 1
Standard Service 2-4-6-etc.
Standard Service 3-5-7-etc.
Descriptions of service operations
Identification plate, chassis and engine numbers
Lifting vehicle
Towing

1.6 LITRE ENGINE

Engine — removing and installing
Crankshaft group
Cylinder head, valve gear
Lubrication
Cooling
Fuel system
Carburetter
Exhaust system
Ignition system
Clutch

2.0 LITRE ENGINE

Engine — removing and installing
Crankshaft group
Cylinder head, valve gear
Lubrication
Cooling
Fuel system
Carburetter
Exhaust system
Ignition system
Clutch

2.2 LITRE CARBURETTER ENGINE

Engine — removing and installing
Crankshaft group
Cylinder head, valve gear
Lubrication
Cooling
Fuel system
Carburetter
Exhaust system
Ignition system

2.2 LITRE FUEL INJECTION ENGINE
(K-Jetronic/turbocharger)

Engine — removing and installing
Crankshaft group
Cylinder head, valve gear
Lubrication
Cooling
Fuel system
T urbocharger
K-Jetronic, controls
Exhaust system
Ignition system

5-CYL. DIESEL ENGINE

Engine — removing and installing
Crankshaft group
Cylinder head, valve gear
Lubrication
Cooling
Fuel system
Injection system
Exhaust system
Glow plugs
Clutch

4-SPEED MANUAL GEARBOX 014/11

Controls, housing
Gears, shafts
Final drive, differential

4-SPEED MANUAL GEARBOX 088

Controls, housing
Gears, shafts
Final drive, differential

5-SPEED MANUAL GEARBOX 016

Controls, housing
Gears, shafts
Final drive, differential

AUTOMATIC GEARBOX 087

Torque converter
Controls, housing
Gears, hydraulic controls
Final drive, differential

AUTOMATIC GEARBOX 089

Torque converter
Controls, housing
Gears, hydraulic controls
Final drive, differential

AUTOMATIC GEARBOX 087 AND 089
EXCHANGING COMPONENTS

Torque converter
Controls, housing
Gears, hydraulic controls
Final drive, differential

RUNNING GEAR AUDI 100

Front suspension, drive shafts
Rear suspension
Wheels, tyres, wheel alignment
Brakes — mechanism
Brakes – hydraulics, regulator, servo
Steering

RUNNING GEAR AUDI 200

Front suspension, drive shafts
Rear suspension
Wheels, tyres, wheel alignment
Brakes — mechanism
Brakes — hydraulics, regulator, servo
Steering

BODY REPAIR WORK

Engine hood, luggage compartment lid, tailgate
Front doors
Rear doors
Sun roof
Windows, window mechanism
Exterior fittings Interior fittings
Trim
Seat frames

HEATING, AIR CONDITIONER

Heating
Ventilation
Air conditioner

ELECTRICAL SYSTEM

Starter, current supply
Instruments, radio
Windshield wipers and washer
Exterior lights and switches
Interior lights and switches
Wiring

CURRENT FLOW DIAGRAMS
Main and additional current flow diagrams

CURRENT FLOW DIAGRAMS
Main and additional current flow diagrams from 1980 model year

Language: English
File: PDF
Pages: 149

Audi 100 200 Workshop Service Repair Manual