Audi 100 1983 5 Cylinder F.I. engine Workshop Manual

Workshop Manual Audi 100 1983 , Audi 200 1984. Engine Code letters 3B. 5 Cylinder F. 1. engine (4 valve), mechanics.

Repair Group

  • 00 Technical data
  • 13 Crankshaft group
  • 15 Cylinder head, Valve gear
  • 17 Lubrication
  • 19 Cooling
  • 20 Fuel supply system
  • 21 Exhaust gas turbocharging
  • 26 Exhaust system

CONTENTS

  • 00 Technical data
  • – Engine number
  • – List of engines 
  • 13 Crankshaft group
  • Dismantling and assembling engine
  • – installing toothed belt
  • – Tensioning akernator vee belt
  • – Tensioning central hydraulic pump vee belt
  • Dismantling and assembling cylinder block, crankshaft and flywheel
  • – Checking crankshaft radial clearance
  • – Crankshaft dimensions – Inserting pin for ignition timing point
  • Dismantling and assembling pistons and conrods
  • – Checking conrod radial clearance 
  • 15 Cylinder head. Valve gear
  • – Removing and installing cylinder head
  • Checking compression pressure
  • – Servicing valve gear
  • – Reworking valve seats
  • _ – Checking hydraulic tappets
  • -Renewing camshaft oil seal
  • – Removing and installing camshaft
  • ~ Checking and renewing valve guides
  • – Renewing valve stem seals (cylinder head ficteoi
  • – Renewing valve stem seals (cylinder head removed
  • 17 Lubrication
  • Removing and installing parts of t’he'”lubricakon system
  • – Removing oil pump
  • – Checking oil pressure and oil pressure switch
  • – Checking oil pressure sender X
  • 19 Cooling
  • Removing and installing parts of the cooling system
  • – Checking cooling system for leaks
  • – Draining and filling with coolant
  • – Checking thermo switch and coolant pump .for exhaust turbocharger 
  • 20 Fuel supply system
  • Removing and installing parts of the fuel supply system
  • – Rules for cleanliness when working on the fuel supply system
  • – Connecting remote control V.A.G 1348/3A with adapter cable V.A.G 1348/3-2
  • – Fitting position fuel filter
  • – Removing and installing fuel gauge sender
  • – Removing and installing fuel pump
  • – Dismantling and assembling fuel pump
  • – Checking fuel pump
  • – Checking delivery rate of electric fuel pump
  • – Checking electric fuel pump non-return valve
  • – Renewing поп-return valve
  • – Checking fuel pump relay and control circuit
  • – Repairing activated charcoal filter tank venting system
  • – Repairing throttle linkage
  • – Adjusting throttle cable
  • – Checking and adjusting throttle damper 
  • 21 Exhaust gas turbocharging
  • Removing and installing parrs of the turbocnarger
  • Removing and installing charge air cooler and crankcase ventilation components
  • – Removing and installing turbocharge
  • – Removing and installing charge air cooler
  • – Checking turbocharger and air dump valve
  • – Checking overrun cut-off valve with vacuum pump V A.G 1390 
  • 26 Exhaust system
  • Removing and installing parts of the exhaust system A?
  • – Joint between main and rear silence^
  • – Aligning exhaust system stress free
  • – Removing and installing exnaust manifold
  • – Checking ex-aust system for leaks

Language: English
Format: PDF
Pages: 91

Audi 100 1983 5 Cylinder F.I. engine Workshop Manual