AISIN WARNER 50-42LE SERVICE REPAIR MANUAL – ATSG (Automatic Transmission Service Group)

The Aisin Warner 50-42LE transmission first appeared in the Volvo 850, in model year 1992. Saab and Daewoo also implemented the 50-42LE in some of their models. This manual was produced using a 1995 model Volvo transmission for the photos. There are a few subtle differences between the Volvo, Saab and Daewoo versions and these differences are mentioned in the rebuilding process. Overall, the transmissions in all of these vehicle applications operate exactly the same. This manual will cover much needed in formation for diagnosis, service, repair and rebuild, including electrical in formation and hydraulic passage identi fication.

No part of any ATSG publication may be reproduced, stored in any retrieval system or transmitted in any form or by any means, including but not limited to electronic, mechanical, photocopying, recording or otherwise, without written permission of Automatic Transmission Service Group. This includes all text illustrations, tables and charts.

CONTENTS

  • 50-42LE IDENTIFICATION TAG INFORMATION
  • CUT-AWAY VIEW, CLUTCH AND SOLENOID APPLICATION
  • GEAR RATIOS AND SPECIFICATIONS
  • COMPONENT RESISTANCE CHARTS
  • TRANSMISSION RANGE SWITCH CHECK
  • VOLVO TCM WIRE SCHEMATIC
  • SAAB TCM WIRE SCHEMATIC
  • DAEWOO TCM WIRE SCHEMATIC
  • VOLVO TROUBLE CODES AND RETRIEVAL
  • SAAB TROUBLE CODES AND RETRIEVAL
  • DAEWOO TROUBLE CODES AND RETRIEVAL
  • VALVE BODY MAPPING AND PASSAGE IDENTIFICATION
  • VALVE BODY MAPPING CIRCUIT DIAGRAM
  • OIL CIRCUIT DIAGRAMS
    • “PARK” POSITION
    • “REVERSE” POSITION
    • “D” POSITION 1ST GEAR
    • “D” POSITION 2ND GEAR
    • “D” POSITION 3RD GEAR
    • “D” POSITION 4TH GEAR
    • “D” POSITION 4TH GEAR TCC ON
    • “D3” POSITION 3RD GEAR
    • “D1” POSITION MANUAL 1ST GEAR
  • TRANSMISSION DISASSEMBLY
  • SUB-ASSEMBLIES SECTION
    • PUMP
    • B2 COAST BRAKE HUB AND F1 SPRAG
    • C3 UNDERDRIVE CLUTCH DRUM
    • F3 UNDERDRIVE SPRAG
    • UNDERDRIVE PLANETARY AND PINION GEAR ASSY
    • F2 FREEWHEEL (LOW SPRAG)
    • COUNTER DRIVE GEAR
    • C1-C2 DRUM
    • REAR COVER
    • VALVE BODY
    • CHECK BALL LOCATIONS
    • B3 BRAKE ASSEMBLY
  • TRANSMISSION RE-ASSEMBLY
  • CASE AIR CHECKS

Language: English
Format: PDF
Pages: 106

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