7-speed dual clutch gearbox 0DL

Workshop Manual Arteon 2018, Passat 2015, Passat Variant 2015, Tiguan 2016, Tiguan RUS 2017. 7-speed dual clutch gearbox 0DL. Edition 04.2017

Repair Group
00 – Technical data
30 – Clutch
34 – Controls, housing
35 – Gears, shafts
39 – Final drive – differential

Technical information should always careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed.

CONTENTS

  • 00 – Technical data
  • 1 Safety information
  • 1.1 General safety provisions
  • 1.2 Safety measures when working on vehicles with a start/stop system
  • 1.3 Notes on tow-starting/towing
  • 1.4 Safety precautions when using testers and measuring instruments during a road test . . . .
  • 2 Identification
  • 2.1 Gearbox identification
  • 3 Repair notes
  • 3.1 General information
  • 3.2 Rules for cleanliness
  • 3.3 General repair instructions
  • 3.4 Gaskets and seals
  • 3.5 Nuts and bolts
  • 4 Technical data
  • 4.1 Allocation gearbox – engine
  • 4.2 Capacities
  • 5 Electrical components
  • 5.1 Overview of fitting locations – electrical components
  • 30 – Clutch
  • 1 Clutch
  • 1.1 Assembly overview – dual clutch
  • 1.2 Removing and installing clutch end cover
  • 1.3 Removing dual clutch
  • 1.4 Installing dual clutch
  • 34 – Controls, housing
  • 1 Mechatronic unit
  • 1.1 Removing and installing mechatronic unit for dual clutch gearbox J743 (gearbox installed)
  • 1.2 Removing and installing gearbox input speed sender G182 and oil temperature sender in multi-plate clutch G509 up to gearbox date 05/15
  • 2 Bevel box
  • 2.1 Distinguishing between different types of bevel boxes
  • 2.2 Removing and installing bevel box
  • 2.3 Detaching bevel box from gearbox – gearbox removed
  • 3 Selector mechanism
  • 3.1 Assembly overview – selector mechanism
  • 3.2 Emergency release from position P
  • 3.3 Removing and installing selector lever handle
  • 3.4 Moving push button in the handle to installation position
  • 3.5 Removing and installing selector mechanism
  • 3.6 Removing and installing selector lever cable
  • 3.7 Checking selector mechanism
  • 3.8 Checking and adjusting selector lever cable
  • 3.9 Renewing oil seal for selector shaft
  • 4 Removing and installing gearbox
  • 4.1 Specified torques for gearbox
  • 4.2 Removing gearbox
  • 4.3 Installing gearbox
  • 5 Assembly mountings
  • 5.1 Assembly overview – assembly mountings
  • 6 Transporting gearbox
  • 7 Dismantling and assembling gearbox
  • 7.1 Assembly overview – gearbox
  • 8 Installing to engine and gearbox support
  • 9 Gear oil circuit
  • 9.1 Removing and installing gear oil cooler
  • 9.2 Removing and installing gear oil filter
  • 10 Gear oil
  • 10.1 Checking gear oil level
  • 10.2 Draining and filling gear oil
  • 35 – Gears, shafts
  • 1 Currently, no repairs can be made to gears and shafts
  • 39 – Final drive – differential
  • 1 Gear oil
  • 1.1 Checking gear oil level
  • 1.2 Draining and filling gear oil
  • 2 Oil seals
  • 2.1 Overview of fitting locations – seals
  • 2.2 Renewing left oil seal
  • 2.3 Renewing right oil seal
  • 3 Components of bevel box
  • 3.1 Assembly overview – components of bevel box
  • 3.2 Renewing bevel box seals
  • 3.3 Renewing needle bearing (polygon bearing) for stub shaft

Language: English
Format: PDF
Pages: 215

7-speed dual clutch gearbox 0DL

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