7-speed dual clutch gearbox 0DL
Workshop Manual Arteon 2018, Passat 2015, Passat Variant 2015, Tiguan 2016, Tiguan RUS 2017. 7-speed dual clutch gearbox 0DL. Edition 04.2017
Repair Group
00 – Technical data
30 – Clutch
34 – Controls, housing
35 – Gears, shafts
39 – Final drive – differential
Technical information should always careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed.
CONTENTS
- 00 – Technical data
- 1 Safety information
- 1.1 General safety provisions
- 1.2 Safety measures when working on vehicles with a start/stop system
- 1.3 Notes on tow-starting/towing
- 1.4 Safety precautions when using testers and measuring instruments during a road test . . . .
- 2 Identification
- 2.1 Gearbox identification
- 3 Repair notes
- 3.1 General information
- 3.2 Rules for cleanliness
- 3.3 General repair instructions
- 3.4 Gaskets and seals
- 3.5 Nuts and bolts
- 4 Technical data
- 4.1 Allocation gearbox – engine
- 4.2 Capacities
- 5 Electrical components
- 5.1 Overview of fitting locations – electrical components
- 30 – Clutch
- 1 Clutch
- 1.1 Assembly overview – dual clutch
- 1.2 Removing and installing clutch end cover
- 1.3 Removing dual clutch
- 1.4 Installing dual clutch
- 34 – Controls, housing
- 1 Mechatronic unit
- 1.1 Removing and installing mechatronic unit for dual clutch gearbox J743 (gearbox installed)
- 1.2 Removing and installing gearbox input speed sender G182 and oil temperature sender in multi-plate clutch G509 up to gearbox date 05/15
- 2 Bevel box
- 2.1 Distinguishing between different types of bevel boxes
- 2.2 Removing and installing bevel box
- 2.3 Detaching bevel box from gearbox – gearbox removed
- 3 Selector mechanism
- 3.1 Assembly overview – selector mechanism
- 3.2 Emergency release from position P
- 3.3 Removing and installing selector lever handle
- 3.4 Moving push button in the handle to installation position
- 3.5 Removing and installing selector mechanism
- 3.6 Removing and installing selector lever cable
- 3.7 Checking selector mechanism
- 3.8 Checking and adjusting selector lever cable
- 3.9 Renewing oil seal for selector shaft
- 4 Removing and installing gearbox
- 4.1 Specified torques for gearbox
- 4.2 Removing gearbox
- 4.3 Installing gearbox
- 5 Assembly mountings
- 5.1 Assembly overview – assembly mountings
- 6 Transporting gearbox
- 7 Dismantling and assembling gearbox
- 7.1 Assembly overview – gearbox
- 8 Installing to engine and gearbox support
- 9 Gear oil circuit
- 9.1 Removing and installing gear oil cooler
- 9.2 Removing and installing gear oil filter
- 10 Gear oil
- 10.1 Checking gear oil level
- 10.2 Draining and filling gear oil
- 35 – Gears, shafts
- 1 Currently, no repairs can be made to gears and shafts
- 39 – Final drive – differential
- 1 Gear oil
- 1.1 Checking gear oil level
- 1.2 Draining and filling gear oil
- 2 Oil seals
- 2.1 Overview of fitting locations – seals
- 2.2 Renewing left oil seal
- 2.3 Renewing right oil seal
- 3 Components of bevel box
- 3.1 Assembly overview – components of bevel box
- 3.2 Renewing bevel box seals
- 3.3 Renewing needle bearing (polygon bearing) for stub shaft
Language: English
Format: PDF
Pages: 215
7-speed dual clutch gearbox 0DL