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4-cyl direct injection engine 2.0L 4V EA888 gen III BZ turbocharger chain drive Engine ID CZPA CZPB

Volkswagen

Workshop Manual Arteon 2018, Tiguan 2016, Tiguan RUS 2017. 4-cyl. direct injection engine (2.0 l, 4 V, EA 888 gen III BZ, turbocharger, chain drive). Edition 05.2017.

Technical information should always be available to the foremen and mechanics, because their careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed.

Repair Group
00 – Technical data
10 – Removing and installing engine enAG. Volkswagen^
13 – Crankshaft group
15 – Cylinder head, valve gear
17 – Lubrication
19 – Cooling
21 – Turbocharging/supercharging
24 – Mixture preparation – injection
26 – Exhaust system
28 – Ignition system

CONTENTS

  • 00 – Technical data
  • 1 Safety information
  • 1.1 Safety regulations for working on fuel supply
  • 1.2 Safety measures when working on vehicles with a start/stop system
  • 1.3 Safety precautions when using testers and measuring instruments during a road test
  • 1.4 Safety precautions when working on ignition system
  • 1.5 Safety precautions when working on the cooling system
  • 2 Identification
  • 2.1 Engine number/engine data
  • 3 Repair notes
  • 3.1 Rules for cleanliness
  • 3.2 Foreign objects in engine
  • 3.3 Contact corrosion
  • 3.4 Routing and attachment of lines
  • 3.5 Fitting radiator and condensers
  • 3.6 Checking vacuum system
  • 1  Removing and installing engine
  • 1 Removing and installing engine
  • 1.1 Removing engine
  • 1.2 Separating engine and gearbox
  • 1.3 Securing engine on engine and gearbox support
  • 1.4 Installing engine
  • 2 Assembly mountings
  • 2.1 Assembly overview – assembly mountings
  • 2.2 Removing and installing motor mounting
  • 2.3 Removing and installing gearbox mounting
  • 2.4 Removing and installing pendulum support
  • 2.5 Supporting engine in installation position
  • 2.6 Checking adjustment of assembly mountings (engine and gearbox mountings)
  • 2.7 Adjusting assembly mountings
  • 3 Motor cover
  • 3.1 Removing and installing engine cover
  • 13 – Crankshaft group
  • 1 Cylinder block (pulley end)
  • 1.1 Assembly overview – cylinder block (pulley end)
  • 1.2 Removing and installing poly-V belt
  • 1.3 Removing and installing tensioner for poly V-belt
  • 1.4 Removing and installing vibration damper
  • 1.5 Renewing seal for vibration damper
  • 1.6 Removing and installing bracket for ancillaries
  • 1.7 Removing and installing engine support
  • 2 Cylinder block, gearbox end
  • 2.1 Assembly overview – cylinder block, gearbox end
  • 2.2 Removing and installing flywheel
  • 2.3 Removing and installing sealing flange on gearbox side
  • 3 Crankshaft
  • 3.1 Assembly overview – crankshaft
  • 3.2 Crankshaft dimensions
  • 3.3 Allocation of main bearing shells
  • 3.4 Renewing needle bearing in crankshaft
  • 3.5 Measuring axial clearance of crankshaft
  • 3.6 Measuring radial clearance of crankshaft
  • 3.7 Removing and installing sender wheel
  • 4 Balancer shaft
  • 4.1 Assembly overview – balance shaft
  • 4.2 Removing and installing balance shaft
  • 4.3 Renewing oil seal for balance shaft (inlet side)
  • 5 Pistons and conrods
  • 5.1 Assembly overview – pistons and conrods
  • 5.2 Removing and installing pistons
  • 5.3 Checking pistons and cylinder bores
  • 5.4 Separating new conrod
  • 5.5 Checking radial clearance of conrods
  • 5.6 Removing and installing oil spray jets
  • 15 – Cylinder head, valve gear
  • 1 Cylinder head
  • 1.1 Assembly overview – cylinder head
  • 1.2 Removing and installing cylinder head
  • 1.3 Assembly overview – vacuum pump
  • 1.4 Removing and installing vacuum pump <
  • 1.5 Checking compression
  • 2 Cover for timing chain
  • 2.1 Assembly overview – cover for timing chain
  • 2.2 Removing and installing upper timing chain cover
  • 2.3 Removing and installing timing chain cover (bottom)
  • 3 Chain drive
  • 3.1 Assembly overview – camshaft timing chains
  • 3.2 Assembly overview – drive chain for balance shaft
  • 3.3 Removing and installing camshaft timing chain
  • 3.4 Removing and installing drive chain for balance shaft
  • 3.5 Checking valve timing
  • 3.6 Checking timing chain
  • 4 Valve gear
  • 4.1 Assembly overview – valve gear
  • 4.2 Removing and installing camshaft
  • 4.3 Installing ball for sliding piece
  • 4.4 Removing and installing actuators for camshaft adjustment
  • 4.5 Removing and installing camshaft control valve 1 N205
  • 4.6 Removing and installing exhaust camshaft control valve 1 N318
  • 4.7 Removing and installing valve stem seals
  • 5 Inlet and exhaust valves
  • 5.1 Checking valve guides
  • 5.2 Checking valves
  • 5.3 Valve dimensions
  • 17 – Lubrication
  • 1 Sump, oil pump
  • 1.1 Assembly overview – sump/oil pump
  • 1.2 Engine oil:
  • 1.3 Removing and installing lower part of sump
  • 1.4 Removing and installing upper part of sump
  • 1.5 Removing and installing oil pump
  • 1.6 Removing and installing oil level and oil temperature sender G266
  • 2 Engine oil cooler
  • 24 – Mixture preparation – injection
  • 1 Injection system
  • 1.1 Overview of fitting locations – injection system
  • 2 Injectors
  • 2.1 Assembly overview – fuel rail with injectors
  • 2.2 Removing and installing fuel rail
  • 2.3 Removing and installing injectors
  • 2.4 Renewing seals on injectors
  • 2.5 Cleaning injectors
  • 3 Air filter
  • 3.1 Assembly overview – air filter housing
  • 3.2 Removing and installing air filter housing
  • 4 Intake manifold
  • 4.1 Assembly overview – intake manifold
  • 4.2 Removing and installing intake manifold
  • 4.3 Removing and installing throttle valve module GX3
  • 4.4 Cleaning throttle valve module
  • 5 Senders and sensors
  • 5.1 Removing and installing fuel pressure sender G247
  • 5.2 Checking fuel pressure sender G247
  • 5.3 Removing and installing fuel pressure sender for low-pressure G410
  • 5.4 Removing and installing intake manifold sender GX9
  • 5.5 Removing and installing air mass meter G70
  • 6 Engine (motor) control unit
  • 6.1 Removing and installing engine (motor) control unit J623
  • 6.2 Removing and installing engine (motor) control unit J623 with protective housing . . .
  • 7 High-pressure pump
  • 7.1 Assembly overview – high-pressure pump
  • 7.2 Removing and installing high-pressure pump
  • 8 Lambda probe
  • 8.1 Assembly overview – Lambda probe
  • 8.2 Removing and installing Lambda probe 1 before catalytic converter GX10
  • 8.3 Removing and installing Lambda probe 1 after catalytic converter GX7
  • 26 – Exhaust system
  • 1 Exhaust pipes, silencers
  • 1.1 Assembly overview – silencers
  • 1.2 Removing and installing silencer
  • 1.3 Separating exhaust pipes/silencers, Arteon
  • 1.4 Aligning exhaust system free of stress
  • 1.5 Check exhaust system for leaks
  • 2 Exhaust gas cleaning
  • 2.1 Assembly overview – emission control
  • 2.2 Removing and installing bracket for catalytic converter, Tiguan
  • 2.3 Removing and installing catalytic converter
  • 28 – Ignition system
  • 1 Ignition system
  • 1.1 Assembly overview – ignition system
  • 1.2 Removing and installing ignition coils with output stage
  • 1.3 Removing and installing knock sensor I G61
  • 1.4 Removing and installing Hall sender
  • 1.5 Removing and installing engine speed sender G28

Language: English
Format: PDF
Pages: 327

4-cyl direct injection engine 2.0L 4V EA888 gen III BZ turbocharger chain drive Engine ID CZPA CZPB