VW 4-Cylinder Injection Engine Fox 2004 Workshop Manual

VW 4-Cylinder Injection Engine Fox 2004 ➤ Workshop Manual PDF free online

The 4-Cyl. Injection Engine is installed in the Volkswagen Fox 2004 ➤

Engine ID: BKR

List of Workshop Manual Repair GroupsList of Workshop Manual
Repair GroupsList of Workshop Manual Repair Groups

Repair Group
00 – Technical data
10 – Cylinders, engine block, support, protector
13 – Crankshaft, pistons
15 – Cylinder head, valve control mechanism
17 – Lubrication system
19 – Cooling system
20 – Supply system – Fuel tank, fuel pump
24 – Fuel supply system – fuel injection
26 – Exhaust system
28 – Ignition system

CONTENTS

  • 00 – Technical data
    • Technical data
    • Engine number
    • Engine features
  • 10 – Cylinders, engine block, support, protector
    • Engine – remove and install
    • Removal – indications
    • Engine – fasten on assembly stand
    • Notes regarding installation
    • Tightening torque
    • Supports for the power-drive group
    • Additional notes and installation works in vehicles with air conditioning
  • 13 – Crankshaft, pistons
    • Engine – disassemble and assemble
    • Poly-V belt – remove and install
    • Crankshaft flanges – remove and install
    • Crankshaft seal (pulley side) – replace
    • Crankshaft flange (flywheel side) – replace
    • Crankshaft – remove and install
    • Identifying engine bearing shells
    • Crankshaft dimensions
    • Pistons and connecting rods – remove and install
    • Piston and cylinder specifications
  • 15 – Cylinder head, valve control mechanism
    • Cylinder head – disassemble and assemble
    • Timing belt semi-automatic tensioning pulley – check
    • Timing belt – remove and install, adjust
    • Cylinder head – remove and install
    • Compression – check
    • Valve command – repair
    • Camshaft – check axial clearance
    • Valve seat – grind
    • Camshaft seal – replace
    • Camshaft and cylinder head cover – remove and install
    • Valve guides – check
    • Valve stem seal – replace
  • 17 – Lubrication system
    • Lubrication system components – remove and install
    • Lubrication system – assembly overview
    • Oil crankcase – remove and install
    • Oil pump – remove and install
    • Oil pressure and Oil pressure switch F1 – check
  • 19 – Cooling system
    • Cooling system components – remove and install
    • Cooling system components, body side
    • Cooling system components, engine side
    • Cooling system hose connection diagram
    • Cooling system – drain and replenish
    • Radiator – remove and install
    • Water pump – remove and install
  • 20 – Supply system – Fuel tank, fuel pump
    • Fuel supply system components – remove and install
    • Fuel tank components with accessories and fuel filter – remove and install
    • Safety measures in fuel supply works
    • Cleaning rules
    • Fuel pump (pre-supply pump) G6 – remove and install
    • Fuel level indicator sensor G – remove and install
    • Fuel tank – remove and install
    • Fuel pump (pre-supply pump) G6 – check
    • Engine power electronic adjustment (electronic accelerator)
    • Operation
    • Engine power electronic adjustment (electronic accelerator) – check
    • Activated charcoal filter system
    • Operation
    • Activated charcoal filter system components – repair
    • Fuel tank ventilation – check
  • 24 – Fuel supply system – fuel injection
    • Injection system – repair
    • General indications related to injection
    • Component location
    • Fuel injection components – remove and install
    • Intake manifold – remove and install
    • Fuel distributor with injectors – remove and install
    • Air filter set – disassemble and assemble
    • Safety measures
    • Cleaning rules
    • Technical data
    • Component checking
    • Injection valves – check
    • Residual pressure and fuel pressure regulator – check
    • Engine control unit J623
    • Engine control unit J623 – remove and install
    • Adjust components
    • Check the fault memory in the Engine control unit J623 and erase
  • 26 – Exhaust system
    • Exhaust system components – remove and install
    • Exhaust manifold, catalytic converter and front exhaust tube with intermediate muffler
    • Rear muffler with supports
  • 28 – Ignition system
    • Ignition system – repair
    • General indications about the ignition system
    • Ignition system components – remove and install
    • Safety measures
    • Test data, spark plugs

Technical information should always be available to the foremen and mechanics, because their careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed.

Edition: 05.2010 (BRA5R007620)
Language: English
Format: PDF
Pages: 141

VW 4-Cylinder Injection Engine Fox 2004 ➤ Workshop Manual PDF free online

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